IAC logo
IAC Assessment: UD0571
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0571
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 1999
Principal Product ferrous alloy and aluminum castings
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 185,000
Annual Production 3,300,000 Pounds
Production Hrs. Annual 6,600
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $196,657 7,963,072 kWh $0.02
Electricity Demand $269,975 19,188 kW-months/year $14.07
Natural Gas $237,129 67,823 MMBtu $3.50
TOTAL ENERGY COSTS $719,110
RECOMMENDED SAVINGS* $394,082 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $254,426
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $ $ $
01: 3.5221 RECYCLE CASTING SAND Savings:
$227,844
Cost:
$135,000
- - - - - - $233,250 11,098,000 - - $(-5,406) - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$233,250
11,098,000
lb
-
-
$
$(-5,406)
-
$
-
-
$
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$67,000
Cost:
$24,000
- - - - - - - - - - $67,000 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$67,000
-
$
-
-
$
03: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$27,700
Cost:
$40,000
- - - - - - $300 3,340 $27,400 - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$300
3,340
lb
$27,400
-
$
-
-
$
-
-
$
04: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$21,000
Cost:
$64,000
- - - - - - - - $20,100 - $900 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$20,100
-
$
$900
-
$
-
-
$
05: 3.8211 CONVERT TO AQUEOUS CLEANING SYSTEM Savings:
$18,667
Cost:
-
- - - - $18,667 6,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
$18,667
6,000
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$15,800
Cost:
-
- - - - - - - - $(-2,000) - $17,800 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$(-2,000)
-
$
$17,800
-
$
-
-
$
07: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$9,000
Cost:
$24,000
- - - - - - - - - - $9,000 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$9,000
-
$
-
-
$
08: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$5,582
Cost:
-
$5,282 251,759 $2,100 149 - - - - $(-1,800) - - - - - $5,282
251,759
kWh
$2,100
149
kW-months/year
-
-
gal
-
-
lb
$(-1,800)
-
$
-
-
$
-
-
$
09: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$1,489
Cost:
-
- - - - - - - - - - - - $1,489 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
$1,489
-
$
TOTAL RECOMMENDED Savings:
$394,082
Cost:
$287,000
$5,282 251,759 $2,100 149 $18,667 6,000 $233,550 11,101,340 $43,700 - $89,294 - $1,489 - $5,282
251,759
kWh
$2,100
149
kW-months/year
$18,667
6,000
gal
$233,550
11,101,340
lb
$43,700
-
$
$89,294
-
$
$1,489
-
$
TOTAL IMPLEMENTED Savings:
$254,426
Cost:
$199,000
$5,282 251,759 $2,100 149 - - $233,250 11,098,000 $18,300 - $(-4,506) - - - $5,282
251,759
kWh
$2,100
149
kW-months/year
-
-
gal
$233,250
11,098,000
lb
$18,300
-
$
$(-4,506)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost