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IAC Assessment: UD0571
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IAC Assessment: UD0571
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IAC Center University of Dayton
Assessment Year 1999
Principal Product ferrous alloy and aluminum castings
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 185,000
Annual Production 3,300,000 Pounds
Production Hrs. Annual 6,600
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $196,657 7,963,072 kWh $0.02
Electricity Demand $269,975 19,188 kW-months/year $14.07
Natural Gas $237,129 67,823 MMBtu $3.50
TOTAL ENERGY COSTS $719,110
RECOMMENDED SAVINGS* $394,082 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $254,426
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $ $ $
01: 3.5221 RECYCLE CASTING SAND Savings:
$227,844
Cost:
$135,000
- - - - - - $233,250 11,098,000 - - $(-5,406) - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$233,250
11,098,000
lb
-
-
$
$(-5,406)
-
$
-
-
$
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$67,000
Cost:
$24,000
- - - - - - - - - - $67,000 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$67,000
-
$
-
-
$
03: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$27,700
Cost:
$40,000
- - - - - - $300 3,340 $27,400 - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$300
3,340
lb
$27,400
-
$
-
-
$
-
-
$
04: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$21,000
Cost:
$64,000
- - - - - - - - $20,100 - $900 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$20,100
-
$
$900
-
$
-
-
$
05: 3.8211 CONVERT TO AQUEOUS CLEANING SYSTEM Savings:
$18,667
Cost:
-
- - - - $18,667 6,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
$18,667
6,000
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$15,800
Cost:
-
- - - - - - - - $(-2,000) - $17,800 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$(-2,000)
-
$
$17,800
-
$
-
-
$
07: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$9,000
Cost:
$24,000
- - - - - - - - - - $9,000 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$9,000
-
$
-
-
$
08: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$5,582
Cost:
-
$5,282 251,759 $2,100 149 - - - - $(-1,800) - - - - - $5,282
251,759
kWh
$2,100
149
kW-months/year
-
-
gal
-
-
lb
$(-1,800)
-
$
-
-
$
-
-
$
09: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$1,489
Cost:
-
- - - - - - - - - - - - $1,489 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
$1,489
-
$
TOTAL RECOMMENDED Savings:
$394,082
Cost:
$287,000
$5,282 251,759 $2,100 149 $18,667 6,000 $233,550 11,101,340 $43,700 - $89,294 - $1,489 - $5,282
251,759
kWh
$2,100
149
kW-months/year
$18,667
6,000
gal
$233,550
11,101,340
lb
$43,700
-
$
$89,294
-
$
$1,489
-
$
TOTAL IMPLEMENTED Savings:
$254,426
Cost:
$199,000
$5,282 251,759 $2,100 149 - - $233,250 11,098,000 $18,300 - $(-4,506) - - - $5,282
251,759
kWh
$2,100
149
kW-months/year
-
-
gal
$233,250
11,098,000
lb
$18,300
-
$
$(-4,506)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost