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IAC Assessment: UD0595
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IAC Assessment: UD0595
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IAC Center University of Dayton
Assessment Year 2000
Principal Product flavoring extracts and syrups
NAICS n/a
SIC 2087 - Flavoring Extracts And Syrups, Nec
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 65,000
Annual Production 52,000,000 Pounds
Production Hrs. Annual 6,732
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $118,003 5,470,692 kWh $0.02
Electricity Demand $121,974 8,700 kW-months/year $14.02
Natural Gas $199,088 54,671 MMBtu $3.64
TOTAL ENERGY COSTS $439,065
RECOMMENDED SAVINGS* $461,644 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ $
01: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$330,000
Cost:
-
- - - - - - - - $330,000 1,000,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$330,000
1,000,000
lb
-
-
$
-
-
$
-
-
$
-
-
$
02: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$96,096
Cost:
$106,000
- - - - - - - - - - $96,096 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$96,096
-
$
-
-
$
-
-
$
-
-
$
03: 4.512 CONDENSE OPERATION INTO ONE BUILDING Savings:
$14,451
Cost:
$5,000
- - - - - - - - - - $11,781 - $375 - $2,295 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$11,781
-
$
$375
-
$
$2,295
-
$
-
-
$
04: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$11,016
Cost:
$20,400
- - - - - - - - - - - - - - - - $11,016 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
$11,016
-
$
05: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$8,851
Cost:
$2,000
- - - - $5,511 1,514 $2,678 2,059,992 - - - - - - $662 - - - -
-
kWh
-
-
kW-months/year
$5,511
1,514
MMBtu
$2,678
2,059,992
Tgal
-
-
lb
-
-
$
-
-
$
$662
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,230
Cost:
$846
$520 19,930 $555 40 - - - - - - - - $155 - - - - - $520
19,930
kWh
$555
40
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$155
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$461,644
Cost:
$134,246
$520 19,930 $555 40 $5,511 1,514 $2,678 2,059,992 $330,000 1,000,000 $107,877 - $530 - $2,957 - $11,016 - $520
19,930
kWh
$555
40
kW-months/year
$5,511
1,514
MMBtu
$2,678
2,059,992
Tgal
$330,000
1,000,000
lb
$107,877
-
$
$530
-
$
$2,957
-
$
$11,016
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product