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IAC Assessment: UD0598
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IAC Assessment: UD0598
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IAC Center University of Dayton
Assessment Year 2000
Principal Product Custom bar soap products
NAICS n/a
SIC 2841 - Soap And Other Detergents
Sales $10,000,000-$50,000,000
# of Employees 350
Plant Area (Sq.Ft.) 250,000
Annual Production 8,000,000 Pounds
Production Hrs. Annual 6,732
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $73,274 3,332,063 kWh $0.02
Electricity Demand $170,474 12,168 kW-months/year $14.01
Natural Gas $167,223 50,442 MMBtu $3.32
TOTAL ENERGY COSTS $410,971
RECOMMENDED SAVINGS* $1,279,544 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,854
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
01: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$1,210,579
Cost:
$375,000
$(-240) (-11,430) $(-941) (-67) - - - - - - $1,211,760 - - - $(-240)
(-11,430)
kWh
$(-941)
(-67)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$1,211,760
-
$
-
-
$
02: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$22,073
Cost:
$34,288
$(-3,084) (-146,835) $(-6,052) (-432) - - $31,209 22,025,560 - - - - - - $(-3,084)
(-146,835)
kWh
$(-6,052)
(-432)
kW-months/year
-
-
MMBtu
$31,209
22,025,560
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$15,756
Cost:
$18,000
- - - - $9,173 2,763 $4,179 2,766,474 $2,404 24,037 - - - - -
-
kWh
-
-
kW-months/year
$9,173
2,763
MMBtu
$4,179
2,766,474
Tgal
$2,404
24,037
lb
-
-
$
-
-
$
04: 3.8314 PURCHASE HIGH MATERIALS IN RETURNABLE BULK CONTAINERS Savings:
$13,603
Cost:
-
- - - - - - - - $(-3,227) (-71,400) $16,830 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-3,227)
(-71,400)
lb
$16,830
-
$
-
-
$
05: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$9,640
Cost:
-
- - - - - - - - - - - - $9,640 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$9,640
-
$
06: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$3,333
Cost:
-
- - - - $3,333 1,004 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,333
1,004
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,752
Cost:
$726
$356 16,999 $1,396 100 - - - - - - - - - - $356
16,999
kWh
$1,396
100
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
08: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$1,720
Cost:
$500
- - - - - - $1,720 1,021,157 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,720
1,021,157
Tgal
-
-
lb
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,088
Cost:
$4,253
$397 18,757 $691 49 - - - - - - - - - - $397
18,757
kWh
$691
49
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,279,544
Cost:
$432,767
$(-2,571) (-122,509) $(-4,906) (-350) $12,506 3,767 $37,108 25,813,191 $(-823) (-47,363) $1,228,590 - $9,640 - $(-2,571)
(-122,509)
kWh
$(-4,906)
(-350)
kW-months/year
$12,506
3,767
MMBtu
$37,108
25,813,191
Tgal
$(-823)
(-47,363)
lb
$1,228,590
-
$
$9,640
-
$
TOTAL IMPLEMENTED Savings:
$37,854
Cost:
$39,041
$(-2,687) (-128,078) $(-5,361) (-383) $3,333 1,004 $32,929 23,046,717 - - - - $9,640 - $(-2,687)
(-128,078)
kWh
$(-5,361)
(-383)
kW-months/year
$3,333
1,004
MMBtu
$32,929
23,046,717
Tgal
-
-
lb
-
-
$
$9,640
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes