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IAC Assessment: UD0599
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IAC Assessment: UD0599
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IAC Center University of Dayton
Assessment Year 2000
Principal Product Ultrasonic machining of glass and ceramics, metalworking
NAICS n/a
SIC 3699 - Electrical Equipment & Supplies, Nec
Sales $10,000,000-$50,000,000
# of Employees 30
Plant Area (Sq.Ft.) 13,000
Annual Production 101,600 Pieces
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $26,466 971,278 kWh $0.03
Electricity Demand $40,859 2,904 kW-months/year $14.07
LPG $10,826 1,674 MMBtu $6.47
TOTAL ENERGY COSTS $78,151
RECOMMENDED SAVINGS* $38,396 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,767
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand LPG Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 3.3125 USE DISTILLATION, EVAPORATION TO REMOVE CONTAMINANTS Savings:
$10,974
Cost:
$10,755
$(-146) (-5,275) - - - - $5,990 540 - - - - $5,130 - $(-146)
(-5,275)
kWh
-
-
kW-months/year
-
-
MMBtu
$5,990
540
gal
-
-
lb
-
-
$
$5,130
-
$
02: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$8,795
Cost:
-
- - $10,637 756 - - - - - - $(-10,200) - $8,358 - -
-
kWh
$10,637
756
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$(-10,200)
-
$
$8,358
-
$
03: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$4,987
Cost:
$20,000
$4,238 157,093 $4,354 309 $(-3,605) (-558) - - - - - - - - $4,238
157,093
kWh
$4,354
309
kW-months/year
$(-3,605)
(-558)
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$4,956
Cost:
$2,500
$1,157 55,100 $3,799 270 - - - - - - - - - - $1,157
55,100
kWh
$3,799
270
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,883
Cost:
$8,852
$1,426 52,755 $1,457 104 - - - - - - - - - - $1,426
52,755
kWh
$1,457
104
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$2,628
Cost:
-
- - - - - - - - $2,628 4,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$2,628
4,000
lb
-
-
$
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,401
Cost:
$1,000
- - - - $1,401 217 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,401
217
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$900
Cost:
-
- - - - - - - - $900 12,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$900
12,000
lb
-
-
$
-
-
$
09: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$872
Cost:
$500
- - - - $872 135 - - - - - - - - -
-
kWh
-
-
kW-months/year
$872
135
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$38,396
Cost:
$43,607
$6,675 259,673 $20,247 1,439 $(-1,332) (-206) $5,990 540 $3,528 16,000 $(-10,200) - $13,488 - $6,675
259,673
kWh
$20,247
1,439
kW-months/year
$(-1,332)
(-206)
MMBtu
$5,990
540
gal
$3,528
16,000
lb
$(-10,200)
-
$
$13,488
-
$
TOTAL IMPLEMENTED Savings:
$22,767
Cost:
$23,500
$5,395 212,193 $18,790 1,335 $(-2,204) (-341) - - $2,628 4,000 $(-10,200) - $8,358 - $5,395
212,193
kWh
$18,790
1,335
kW-months/year
$(-2,204)
(-341)
MMBtu
-
-
gal
$2,628
4,000
lb
$(-10,200)
-
$
$8,358
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand LPG Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand LPG Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes