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IAC Assessment: UD0615
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IAC Assessment: UD0615
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IAC Center University of Dayton
Assessment Year 2001
Principal Product Adhesives and Sealants
NAICS n/a
SIC 2891 - Adhesives And Sealants
Sales $100,000,000-$500,000,000
# of Employees 500
Plant Area (Sq.Ft.) 235,830
Annual Production 246,925,344 Pounds
Production Hrs. Annual 6,600
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $441,623 15,679,745 kWh $0.03
Electricity Demand $349,515 30,552 kW-months/year $11.44
Natural Gas $316,132 77,023 MMBtu $4.10
TOTAL ENERGY COSTS $1,107,270
RECOMMENDED SAVINGS* $64,076 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,414
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,423
Cost:
$42,285
$9,080 302,664 $11,737 1,026 - - - - - - $606 - $9,080
302,664
kWh
$11,737
1,026
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$606
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$17,160
Cost:
-
- - $17,160 1,500 - - - - - - - - -
-
kWh
$17,160
1,500
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 3.2176 INCREASE USE OF AUTOMATION Savings:
$8,687
Cost:
$2,415
- - - - $3,395 828 - - $5,292 - - - -
-
kWh
-
-
kW-months/year
$3,395
828
MMBtu
-
-
Tgal
$5,292
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,360
Cost:
$500
- - - - $8,360 2,039 - - - - - - -
-
kWh
-
-
kW-months/year
$8,360
2,039
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$2,615
Cost:
$12,800
$(-1,735) (-34,690) - - - - $4,350 1,170,028 - - - - $(-1,735)
(-34,690)
kWh
-
-
kW-months/year
-
-
MMBtu
$4,350
1,170,028
Tgal
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,831
Cost:
$8,500
$681 32,412 $508 44 $4,642 1,132 - - - - - - $681
32,412
kWh
$508
44
kW-months/year
$4,642
1,132
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$64,076
Cost:
$66,500
$8,026 300,386 $29,405 2,570 $16,397 3,999 $4,350 1,170,028 $5,292 - $606 - $8,026
300,386
kWh
$29,405
2,570
kW-months/year
$16,397
3,999
MMBtu
$4,350
1,170,028
Tgal
$5,292
-
$
$606
-
$
TOTAL IMPLEMENTED Savings:
$44,414
Cost:
$50,785
$9,761 335,076 $29,405 2,570 $4,642 1,132 - - - - $606 - $9,761
335,076
kWh
$29,405
2,570
kW-months/year
$4,642
1,132
MMBtu
-
-
Tgal
-
-
$
$606
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes