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IAC Assessment: UD0620
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IAC Assessment: UD0620
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IAC Center University of Dayton
Assessment Year 2001
Principal Product Printed circuit boards
NAICS n/a
SIC 3672 - Printed Circuit Boards
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 86,000
Annual Production 50,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $134,587 6,094,600 kWh $0.02
Electricity Demand $159,714 11,400 kW-months/year $14.01
Natural Gas $59,493 10,220 MMBtu $5.82
TOTAL ENERGY COSTS $392,862
RECOMMENDED SAVINGS* $57,465 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,444
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $
01: 3.5145 RECOVER AND REUSE SPENT ACID BATHS Savings:
$42,596
Cost:
$85,000
- - - - - - - - $26,796 18,480 $11,550 23,100 $4,250 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$26,796
18,480
gal
$11,550
23,100
lb
$4,250
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,449
Cost:
$300
$1,172 55,800 $1,564 112 $3,713 638 - - - - - - - - $1,172
55,800
kWh
$1,564
112
kW-months/year
$3,713
638
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
03: 3.5145 RECOVER AND REUSE SPENT ACID BATHS Savings:
$2,250
Cost:
-
- - - - - - - - $2,250 450 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,250
450
gal
-
-
lb
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,850
Cost:
-
$1,420 67,630 $430 31 - - - - - - - - - - $1,420
67,630
kWh
$430
31
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,470
Cost:
$3,648
$630 30,000 $840 60 - - - - - - - - - - $630
30,000
kWh
$840
60
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
06: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$1,218
Cost:
-
$1,218 58,000 - - - - - - - - - - - - $1,218
58,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
07: 3.4151 MINIMIZE WATER USAGE Savings:
$876
Cost:
$750
- - - - - - $876 150,368 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$876
150,368
Tgal
-
-
gal
-
-
lb
-
-
$
08: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$756
Cost:
-
$756 36,000 - - - - - - - - - - - - $756
36,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$57,465
Cost:
$89,698
$5,196 247,430 $2,834 203 $3,713 638 $876 150,368 $29,046 18,930 $11,550 23,100 $4,250 - $5,196
247,430
kWh
$2,834
203
kW-months/year
$3,713
638
MMBtu
$876
150,368
Tgal
$29,046
18,930
gal
$11,550
23,100
lb
$4,250
-
$
TOTAL IMPLEMENTED Savings:
$3,444
Cost:
$3,648
$2,604 124,000 $840 60 - - - - - - - - - - $2,604
124,000
kWh
$840
60
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost