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IAC Assessment: UD0623
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IAC Assessment: UD0623
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IAC Center University of Dayton
Assessment Year 2001
Principal Product Industrial Machinery
NAICS n/a
SIC 3542 - Machine Tools, Metal Forming Types
Sales $10,000,000-$50,000,000
# of Employees 55
Plant Area (Sq.Ft.) 235,000
Annual Production 1,450 Pieces
Production Hrs. Annual 4,250
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $38,200 1,234,332 kWh $0.03
Electricity Demand $41,184 5,148 kW-months/year $8.00
Natural Gas $90,929 17,136 MMBtu $5.31
TOTAL ENERGY COSTS $187,767
RECOMMENDED SAVINGS* $69,095 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,569
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ gal $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$32,488
Cost:
$128,084
- - - - $20,496 2,562 $2,112 400,982 - - - - $9,880 - - - -
-
kWh
-
-
kW-months/year
$20,496
2,562
MMBtu
$2,112
400,982
Tgal
-
-
gal
-
-
gal
$9,880
-
$
-
-
$
02: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$13,412
Cost:
$700
- - - - - - - - - - $9,068 840 - - $4,344 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$9,068
840
gal
-
-
$
$4,344
-
$
03: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$12,127
Cost:
$196
- - - - - - $12,127 2,302,652 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,127
2,302,652
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
04: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$3,421
Cost:
$11,978
- - - - $3,421 341 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,421
341
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$2,301
Cost:
$1,000
- - - - - - - - $2,301 436,890 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,301
436,890
gal
-
-
gal
-
-
$
-
-
$
06: 3.4151 MINIMIZE WATER USAGE Savings:
$1,740
Cost:
$22
- - - - - - - - $1,740 16,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,740
16,000
gal
-
-
gal
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,534
Cost:
$1,619
$766 24,549 $768 96 - - - - - - - - - - - - $766
24,549
kWh
$768
96
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$756
Cost:
$3,000
- - - - - - - - - - - - $756 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
$756
-
$
-
-
$
09: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$675
Cost:
$225
$27 864 - - $648 81 - - - - - - - - - - $27
864
kWh
-
-
kW-months/year
$648
81
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$641
Cost:
$436
$285 9,200 $356 44 - - - - - - - - - - - - $285
9,200
kWh
$356
44
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$69,095
Cost:
$147,260
$1,078 34,613 $1,124 140 $24,565 2,984 $14,239 2,703,634 $4,041 452,890 $9,068 840 $10,636 - $4,344 - $1,078
34,613
kWh
$1,124
140
kW-months/year
$24,565
2,984
MMBtu
$14,239
2,703,634
Tgal
$4,041
452,890
gal
$9,068
840
gal
$10,636
-
$
$4,344
-
$
TOTAL IMPLEMENTED Savings:
$29,569
Cost:
$5,537
$766 24,549 $768 96 - - $12,127 2,302,652 $1,740 16,000 $9,068 840 $756 - $4,344 - $766
24,549
kWh
$768
96
kW-months/year
-
-
MMBtu
$12,127
2,302,652
Tgal
$1,740
16,000
gal
$9,068
840
gal
$756
-
$
$4,344
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Administrative Changes Ancillary Material Cost