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IAC Assessment: UD0632
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IAC Assessment: UD0632
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IAC Center University of Dayton
Assessment Year 2001
Principal Product Coil handling and press feeding equipment
NAICS n/a
SIC 3549 - Metalworking Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 170,000
Annual Production 8 Pieces
Production Hrs. Annual 4,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $61,034 2,179,800 kWh $0.03
Electricity Demand $123,926 6,948 kW-months/year $17.84
Natural Gas $47,505 7,876 MMBtu $6.03
TOTAL ENERGY COSTS $232,465
RECOMMENDED SAVINGS* $162,150 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $109,991
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$94,812
Cost:
$8,000
- - $94,812 3,564 - - - - -
-
kWh
$94,812
3,564
kW-months/year
-
-
MMBtu
-
-
$
02: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$33,500
Cost:
$6,000
- - - - - - $33,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$33,500
-
$
03: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$15,075
Cost:
-
- - - - - - $15,075 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$15,075
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$9,915
Cost:
-
$2,576 92,000 $7,339 276 - - - - $2,576
92,000
kWh
$7,339
276
kW-months/year
-
-
MMBtu
-
-
$
05: 2.6222 USE DRYING OVEN (BATCH TYPE) ON ALTERNATE DAYS OR OTHER OPTIMUM SCHEDULE TO RUN EQUIPMENT WITH FULL LOADS Savings:
$5,264
Cost:
-
- - - - $5,264 940 - - -
-
kWh
-
-
kW-months/year
$5,264
940
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,400
Cost:
$1,846
$251 8,950 $1,149 43 - - - - $251
8,950
kWh
$1,149
43
kW-months/year
-
-
MMBtu
-
-
$
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,355
Cost:
-
$1,355 48,400 - - - - - - $1,355
48,400
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$315
Cost:
$435
- - - - $315 45 - - -
-
kWh
-
-
kW-months/year
$315
45
MMBtu
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$307
Cost:
$12
$66 2,344 $241 12 - - - - $66
2,344
kWh
$241
12
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$207
Cost:
$300
$66 2,360 $141 7 - - - - $66
2,360
kWh
$141
7
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$162,150
Cost:
$16,593
$4,314 154,054 $103,682 3,902 $5,579 985 $48,575 - $4,314
154,054
kWh
$103,682
3,902
kW-months/year
$5,579
985
MMBtu
$48,575
-
$
TOTAL IMPLEMENTED Savings:
$109,991
Cost:
$8,000
$2,576 92,000 $102,151 3,840 $5,264 940 - - $2,576
92,000
kWh
$102,151
3,840
kW-months/year
$5,264
940
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes