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IAC Assessment: UD0638
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IAC Assessment: UD0638
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IAC Center University of Dayton
Assessment Year 2002
Principal Product Aluminum electrical connectors
NAICS n/a
SIC 3643 - Current-carrying Wiring Devices
Sales $50,000,000-$100,000,000
# of Employees 230
Plant Area (Sq.Ft.) 113,500
Annual Production 7,000,000 Pounds
Production Hrs. Annual 4,820
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $94,124 1,845,568 kWh $0.05
Electricity Demand $48,174 5,904 kW-months/year $8.16
Natural Gas $18,147 1,865 MMBtu $9.73
TOTAL ENERGY COSTS $163,588
RECOMMENDED SAVINGS* $244,650 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $204,977
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Other Liquid (haz) Administrative Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Other Liquid (haz) Administrative Changes Increase in Production
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ gal $ $ $ %
01: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$75,000
Cost:
$10,000
- - - - - - - - - - - - - - $75,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
$75,000
-
%
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$75,000
Cost:
$17,017
- - - - - - - - - - - - - - $75,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
$75,000
-
%
03: 3.1182 MAKE A NEW BY-PRODUCT Savings:
$49,743
Cost:
$30,000
$655 12,852 $1,250 168 - - - - - - - - $47,838 - - - $655
12,852
kWh
$1,250
168
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
$47,838
-
$
-
-
%
04: 3.8136 SWITCH TO A SOLVENT THAT CAN BE CLEANED AND RE-USED Savings:
$18,300
Cost:
$4,175
- - - - - - - - $(-6,300) (-18) $24,600 4,200 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$(-6,300)
(-18)
gal
$24,600
4,200
gal
-
-
$
-
-
%
05: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$9,572
Cost:
$21,682
- - - - - - $(-4,456) (-458) $14,028 35,070 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$(-4,456)
(-458)
MMBtu
$14,028
35,070
gal
-
-
gal
-
-
$
-
-
%
06: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$5,079
Cost:
$18,900
$3,204 62,832 $1,375 180 $500 - - - - - - - - - - - $3,204
62,832
kWh
$1,375
180
kW-months/year
$500
-
$
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
%
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,787
Cost:
-
- - - - - - $4,787 492 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,787
492
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
%
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,144
Cost:
$6,458
$1,573 30,848 $571 77 - - - - - - - - - - - - $1,573
30,848
kWh
$571
77
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
%
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,935
Cost:
$1,800
- - - - $1,935 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,935
-
$
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
%
10: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,751
Cost:
-
- - $3,036 408 - - - - - - - - $(-1,285) - - - -
-
kWh
$3,036
408
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
$(-1,285)
-
$
-
-
%
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,211
Cost:
$250
$916 17,952 $295 40 - - - - - - - - - - - - $916
17,952
kWh
$295
40
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
%
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$128
Cost:
$101
$97 1,895 $31 4 - - - - - - - - - - - - $97
1,895
kWh
$31
4
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$244,650
Cost:
$110,383
$6,445 126,379 $6,558 877 $2,435 - $331 34 $7,728 35,052 $24,600 4,200 $46,553 - $150,000 - $6,445
126,379
kWh
$6,558
877
kW-months/year
$2,435
-
$
$331
34
MMBtu
$7,728
35,052
gal
$24,600
4,200
gal
$46,553
-
$
$150,000
-
%
TOTAL IMPLEMENTED Savings:
$204,977
Cost:
$63,826
$3,241 63,547 $5,183 697 - - - - - - - - $46,553 - $150,000 - $3,241
63,547
kWh
$5,183
697
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
$46,553
-
$
$150,000
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ gal $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Other Liquid (haz) Administrative Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Other Liquid (haz) Administrative Changes Increase in Production