IAC logo
IAC Assessment: UD0638
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0638
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2002
Principal Product Aluminum electrical connectors
NAICS n/a
SIC 3643 - Current-carrying Wiring Devices
Sales $50,000,000-$100,000,000
# of Employees 230
Plant Area (Sq.Ft.) 113,500
Annual Production 7,000,000 Pounds
Production Hrs. Annual 4,820
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $94,124 1,845,568 kWh $0.05
Electricity Demand $48,174 5,904 kW-months/year $8.16
Natural Gas $18,147 1,865 MMBtu $9.73
TOTAL ENERGY COSTS $163,588
RECOMMENDED SAVINGS* $244,650 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $204,977
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Other Liquid (haz) Administrative Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Other Liquid (haz) Administrative Changes Increase in Production
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ gal $ $ $ %
01: 4.6250 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$75,000
Cost:
$10,000
- - - - - - - - - - - - - - $75,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
$75,000
-
%
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$75,000
Cost:
$17,017
- - - - - - - - - - - - - - $75,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
$75,000
-
%
03: 3.1182 MAKE A NEW BY-PRODUCT Savings:
$49,743
Cost:
$30,000
$655 12,852 $1,250 168 - - - - - - - - $47,838 - - - $655
12,852
kWh
$1,250
168
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
$47,838
-
$
-
-
%
04: 3.8136 SWITCH TO A SOLVENT THAT CAN BE CLEANED AND RE-USED Savings:
$18,300
Cost:
$4,175
- - - - - - - - $(-6,300) (-18) $24,600 4,200 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$(-6,300)
(-18)
gal
$24,600
4,200
gal
-
-
$
-
-
%
05: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$9,572
Cost:
$21,682
- - - - - - $(-4,456) (-458) $14,028 35,070 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$(-4,456)
(-458)
MMBtu
$14,028
35,070
gal
-
-
gal
-
-
$
-
-
%
06: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$5,079
Cost:
$18,900
$3,204 62,832 $1,375 180 $500 - - - - - - - - - - - $3,204
62,832
kWh
$1,375
180
kW-months/year
$500
-
$
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
%
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,787
Cost:
-
- - - - - - $4,787 492 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,787
492
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
%
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,144
Cost:
$6,458
$1,573 30,848 $571 77 - - - - - - - - - - - - $1,573
30,848
kWh
$571
77
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
%
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,935
Cost:
$1,800
- - - - $1,935 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,935
-
$
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
%
10: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,751
Cost:
-
- - $3,036 408 - - - - - - - - $(-1,285) - - - -
-
kWh
$3,036
408
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
$(-1,285)
-
$
-
-
%
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,211
Cost:
$250
$916 17,952 $295 40 - - - - - - - - - - - - $916
17,952
kWh
$295
40
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
%
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$128
Cost:
$101
$97 1,895 $31 4 - - - - - - - - - - - - $97
1,895
kWh
$31
4
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$244,650
Cost:
$110,383
$6,445 126,379 $6,558 877 $2,435 - $331 34 $7,728 35,052 $24,600 4,200 $46,553 - $150,000 - $6,445
126,379
kWh
$6,558
877
kW-months/year
$2,435
-
$
$331
34
MMBtu
$7,728
35,052
gal
$24,600
4,200
gal
$46,553
-
$
$150,000
-
%
TOTAL IMPLEMENTED Savings:
$204,977
Cost:
$63,826
$3,241 63,547 $5,183 697 - - - - - - - - $46,553 - $150,000 - $3,241
63,547
kWh
$5,183
697
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
$46,553
-
$
$150,000
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ gal $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Other Liquid (haz) Administrative Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Other Liquid (haz) Administrative Changes Increase in Production