IAC logo
IAC Assessment: UD0640
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0640
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2002
Principal Product Metal stampings
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 350,000
Annual Production 230,000,000 Pieces
Production Hrs. Annual 4,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $248,232 5,516,272 kWh $0.04
Electricity Demand $23,299 15,024 kW-months/year $1.55
Fuel Oil #1 $23,704 3,138 MMBtu $7.55
Other Gas $77,453 4,998 MMBtu $15.50
TOTAL ENERGY COSTS $372,688
RECOMMENDED SAVINGS* $282,856 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $59,200
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Other Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Other Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ MMBtu $ $
01: 4.621 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$181,200
Cost:
$252,000
- - - - - - - - - - $181,200 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
$181,200
-
$
02: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$57,385
Cost:
$82,200
- - - - $(-43,772) (-8,136) $23,704 3,138 $77,453 4,998 - - -
-
kWh
-
-
kW-months/year
$(-43,772)
(-8,136)
MMBtu
$23,704
3,138
MMBtu
$77,453
4,998
MMBtu
-
-
$
03: 2.6122 ADJUST VENTS TO MINIMIZE ENERGY USE Savings:
$37,432
Cost:
$39,000
- - - - - - - - $37,432 2,415 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$37,432
2,415
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,719
Cost:
$11,324
$2,462 54,720 $257 138 - - - - - - - - $2,462
54,720
kWh
$257
138
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,305
Cost:
$6,500
- - $2,305 1,242 - - - - - - - - -
-
kWh
$2,305
1,242
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,815
Cost:
$7,700
$1,644 36,540 $171 92 - - - - - - - - $1,644
36,540
kWh
$171
92
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$282,856
Cost:
$398,724
$4,106 91,260 $2,733 1,472 $(-43,772) (-8,136) $23,704 3,138 $114,885 7,413 $181,200 - $4,106
91,260
kWh
$2,733
1,472
kW-months/year
$(-43,772)
(-8,136)
MMBtu
$23,704
3,138
MMBtu
$114,885
7,413
MMBtu
$181,200
-
$
TOTAL IMPLEMENTED Savings:
$59,200
Cost:
$89,900
$1,644 36,540 $171 92 $(-43,772) (-8,136) $23,704 3,138 $77,453 4,998 - - $1,644
36,540
kWh
$171
92
kW-months/year
$(-43,772)
(-8,136)
MMBtu
$23,704
3,138
MMBtu
$77,453
4,998
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Other Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Other Gas Personnel Changes