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IAC Assessment: UD0640
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IAC Assessment: UD0640
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IAC Center University of Dayton
Assessment Year 2002
Principal Product Metal stampings
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 350,000
Annual Production 230,000,000 Pieces
Production Hrs. Annual 4,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $248,232 5,516,272 kWh $0.04
Electricity Demand $23,299 15,024 kW-months/year $1.55
Fuel Oil #1 $23,704 3,138 MMBtu $7.55
Other Gas $77,453 4,998 MMBtu $15.50
TOTAL ENERGY COSTS $372,688
RECOMMENDED SAVINGS* $282,856 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $59,200
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Other Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Other Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ MMBtu $ $
01: 4.6210 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$181,200
Cost:
$252,000
- - - - - - - - - - $181,200 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
$181,200
-
$
02: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$57,385
Cost:
$82,200
- - - - $(-43,772) (-8,136) $23,704 3,138 $77,453 4,998 - - -
-
kWh
-
-
kW-months/year
$(-43,772)
(-8,136)
MMBtu
$23,704
3,138
MMBtu
$77,453
4,998
MMBtu
-
-
$
03: 2.6122 ADJUST VENTS TO MINIMIZE ENERGY USE Savings:
$37,432
Cost:
$39,000
- - - - - - - - $37,432 2,415 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$37,432
2,415
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,719
Cost:
$11,324
$2,462 54,720 $257 138 - - - - - - - - $2,462
54,720
kWh
$257
138
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,305
Cost:
$6,500
- - $2,305 1,242 - - - - - - - - -
-
kWh
$2,305
1,242
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,815
Cost:
$7,700
$1,644 36,540 $171 92 - - - - - - - - $1,644
36,540
kWh
$171
92
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$282,856
Cost:
$398,724
$4,106 91,260 $2,733 1,472 $(-43,772) (-8,136) $23,704 3,138 $114,885 7,413 $181,200 - $4,106
91,260
kWh
$2,733
1,472
kW-months/year
$(-43,772)
(-8,136)
MMBtu
$23,704
3,138
MMBtu
$114,885
7,413
MMBtu
$181,200
-
$
TOTAL IMPLEMENTED Savings:
$59,200
Cost:
$89,900
$1,644 36,540 $171 92 $(-43,772) (-8,136) $23,704 3,138 $77,453 4,998 - - $1,644
36,540
kWh
$171
92
kW-months/year
$(-43,772)
(-8,136)
MMBtu
$23,704
3,138
MMBtu
$77,453
4,998
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Other Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Fuel Oil #1 Other Gas Personnel Changes