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IAC Assessment: UD0641
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IAC Assessment: UD0641
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IAC Center University of Dayton
Assessment Year 2002
Principal Product Corrugated shipping containers, paper coating, signs and displays
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 307,000
Annual Production 850,000,000 Thousand Feet
Production Hrs. Annual 6,977
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $208,077 9,458,038 kWh $0.02
Electricity Demand $297,998 20,244 kW-months/year $14.72
Natural Gas $528,287 83,240 MMBtu $6.35
TOTAL ENERGY COSTS $1,090,198
RECOMMENDED SAVINGS* $209,663 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,728
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ gal $ $ $ $ $ $
01: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$72,243
Cost:
-
- - - - - - - - - - - - $72,243 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
$72,243
-
$
-
-
$
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$31,699
Cost:
$37,000
- - - - $31,699 4,992 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$31,699
4,992
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
03: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$28,507
Cost:
$400
$(-1,995) (-90,701) $(-2,211) (-156) - - $32,713 6,323,689 - - - - - - - - - - $(-1,995)
(-90,701)
kWh
$(-2,211)
(-156)
kW-months/year
-
-
MMBtu
$32,713
6,323,689
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
04: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$17,780
Cost:
$20,000
- - - - $17,780 2,800 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$17,780
2,800
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,888
Cost:
$59,307
$8,012 364,189 $8,876 626 - - - - - - - - - - - - - - $8,012
364,189
kWh
$8,876
626
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$15,849
Cost:
$22,500
- - - - $15,849 2,496 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$15,849
2,496
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,676
Cost:
$22,800
$5,065 230,234 $5,611 396 - - - - - - - - - - - - - - $5,065
230,234
kWh
$5,611
396
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
08: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$3,403
Cost:
$3,400
- - - - - - - - $909 866 - - - - - - $2,494 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$909
866
gal
-
-
gal
-
-
$
-
-
$
$2,494
-
$
09: 2.7122 DISCONNECT BALLASTS Savings:
$2,709
Cost:
$1,968
$1,289 58,272 $1,420 101 - - - - - - - - - - - - - - $1,289
58,272
kWh
$1,420
101
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,588
Cost:
$2,500
$1,228 55,814 $1,360 96 - - - - - - - - - - - - - - $1,228
55,814
kWh
$1,360
96
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,180
Cost:
$121
$1,115 39,834 $1,065 76 - - - - - - - - - - - - - - $1,115
39,834
kWh
$1,065
76
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,957
Cost:
$9,969
$648 29,453 $1,309 92 - - - - - - - - - - - - - - $648
29,453
kWh
$1,309
92
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
13: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$1,451
Cost:
$5,000
$714 32,448 $737 52 - - - - - - - - - - - - - - $714
32,448
kWh
$737
52
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
14: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$1,060
Cost:
-
- - - - - - - - - - - - - - $1,060 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
$1,060
-
$
-
-
$
15: 3.8136 SWITCH TO A SOLVENT THAT CAN BE CLEANED AND RE-USED Savings:
$673
Cost:
$1,275
- - - - - - - - $(-1,155) (-3) $1,828 324 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-1,155)
(-3)
gal
$1,828
324
gal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$209,663
Cost:
$186,240
$16,076 719,543 $18,167 1,283 $65,328 10,288 $32,713 6,323,689 $(-246) 863 $1,828 324 $72,243 - $1,060 - $2,494 - $16,076
719,543
kWh
$18,167
1,283
kW-months/year
$65,328
10,288
MMBtu
$32,713
6,323,689
Tgal
$(-246)
863
gal
$1,828
324
gal
$72,243
-
$
$1,060
-
$
$2,494
-
$
TOTAL IMPLEMENTED Savings:
$43,728
Cost:
$35,669
$4,946 224,800 $6,069 428 - - $32,713 6,323,689 - - - - - - - - - - $4,946
224,800
kWh
$6,069
428
kW-months/year
-
-
MMBtu
$32,713
6,323,689
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost