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IAC Assessment: UD0651
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IAC Assessment: UD0651
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IAC Center University of Dayton
Assessment Year 2002
Principal Product Injection Molded Parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 62
Plant Area (Sq.Ft.) 164,000
Annual Production 2,935,854 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $239,263 7,250,400 kWh $0.03
Electricity Demand $181,349 19,368 kW-months/year $9.36
Natural Gas $25,651 3,378 MMBtu $7.59
TOTAL ENERGY COSTS $453,727
RECOMMENDED SAVINGS* $283,013 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $259,032
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ gal $ $
01: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$165,000
Cost:
-
- - - - - - - - $165,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
$165,000
-
$
02: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$37,254
Cost:
$5,000
- - - - - - $624 1,600 $36,630 - -
-
kWh
-
-
kW-months/year
-
-
$
$624
1,600
gal
$36,630
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$23,217
Cost:
-
$(-3,224) (-97,700) $26,441 2,760 - - - - - - $(-3,224)
(-97,700)
kWh
$26,441
2,760
kW-months/year
-
-
$
-
-
gal
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$19,136
Cost:
$24,000
- - - - $19,136 - - - - - -
-
kWh
-
-
kW-months/year
$19,136
-
$
-
-
gal
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$15,563
Cost:
$51,600
$15,563 471,600 - - - - - - - - $15,563
471,600
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,418
Cost:
$12,200
$5,326 161,400 $3,092 323 - - - - - - $5,326
161,400
kWh
$3,092
323
kW-months/year
-
-
$
-
-
gal
-
-
$
07: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$7,528
Cost:
-
- - $7,528 848 - - - - - - -
-
kWh
$7,528
848
kW-months/year
-
-
$
-
-
gal
-
-
$
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,833
Cost:
$1,125
$5,833 176,750 - - - - - - - - $5,833
176,750
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$751
Cost:
$1,737
$475 14,400 $276 29 - - - - - - $475
14,400
kWh
$276
29
kW-months/year
-
-
$
-
-
gal
-
-
$
10: 2.7311 VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE Savings:
$313
Cost:
-
$198 6,000 $115 12 - - - - - - $198
6,000
kWh
$115
12
kW-months/year
-
-
$
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$283,013
Cost:
$95,662
$24,171 732,450 $37,452 3,972 $19,136 - $624 1,600 $201,630 - $24,171
732,450
kWh
$37,452
3,972
kW-months/year
$19,136
-
$
$624
1,600
gal
$201,630
-
$
TOTAL IMPLEMENTED Savings:
$259,032
Cost:
$31,862
$3,282 99,450 $34,360 3,649 $19,136 - $624 1,600 $201,630 - $3,282
99,450
kWh
$34,360
3,649
kW-months/year
$19,136
-
$
$624
1,600
gal
$201,630
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Personnel Changes