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IAC Assessment: UD0652
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IAC Assessment: UD0652
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IAC Center University of Dayton
Assessment Year 2002
Principal Product motor vechile parts
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 62
Plant Area (Sq.Ft.) 164,000
Annual Production 7,200,000 Pieces
Production Hrs. Annual 3,840
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $209,147 6,337,800 kWh $0.03
Electricity Demand $161,102 17,340 kW-months/year $9.29
Natural Gas $59,932 8,006 MMBtu $7.49
TOTAL ENERGY COSTS $535,055
RECOMMENDED SAVINGS* $225,075 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $175,049
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$91,917
Cost:
$40,580
- - - - - - $91,917 16,372,169 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$91,917
16,372,169
Tgal
-
-
$
-
-
$
02: 4.6230 EMPLOY MODULAR JIGS TO REDUCE PROCESS SET-UP TIME Savings:
$60,053
Cost:
$40,000
- - - - - - - - $6,053 - $54,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$6,053
-
$
$54,000
-
$
03: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$42,000
Cost:
$54,000
- - - - - - - - - - $42,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$42,000
-
$
04: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$12,960
Cost:
$504
- - - - - - $12,960 48,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,960
48,000
Tgal
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,374
Cost:
$3,000
- - - - $4,374 584 - - - - - - -
-
kWh
-
-
kW-months/year
$4,374
584
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,190
Cost:
$10,260
$2,661 80,640 $1,529 168 - - - - - - - - $2,661
80,640
kWh
$1,529
168
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$3,456
Cost:
$6,000
- - - - - - - - - - $3,456 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$3,456
-
$
08: 2.4225 INSTALL COMMON HEADER ON COMPRESSORS Savings:
$2,408
Cost:
-
$2,408 72,960 - - - - - - - - - - $2,408
72,960
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,123
Cost:
$4,332
$1,140 34,560 $983 108 - - - - - - - - $1,140
34,560
kWh
$983
108
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,398
Cost:
$504
$634 19,200 $764 84 - - - - - - - - $634
19,200
kWh
$764
84
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
11: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$196
Cost:
$300
$196 5,952 - - - - - - - - - - $196
5,952
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$225,075
Cost:
$159,480
$7,039 213,312 $3,276 360 $4,374 584 $104,877 16,420,169 $6,053 - $99,456 - $7,039
213,312
kWh
$3,276
360
kW-months/year
$4,374
584
MMBtu
$104,877
16,420,169
Tgal
$6,053
-
$
$99,456
-
$
TOTAL IMPLEMENTED Savings:
$175,049
Cost:
$96,180
$6,843 207,360 $3,276 360 - - $104,877 16,420,169 $6,053 - $54,000 - $6,843
207,360
kWh
$3,276
360
kW-months/year
-
-
MMBtu
$104,877
16,420,169
Tgal
$6,053
-
$
$54,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes