IAC logo
IAC Assessment: UD0661
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0661
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2003
Principal Product Injection molded plastic parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 60,000
Annual Production 13,536,904 Pounds
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $269,807 9,907,200 kWh $0.03
Electricity Demand $280,820 21,180 kW-months/year $13.26
Natural Gas $13,774 2,299 MMBtu $5.99
TOTAL ENERGY COSTS $568,797
RECOMMENDED SAVINGS* $99,421 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$37,700
Cost:
$25,000
- - - - $38,700 - - - $(-1,000) - -
-
kWh
-
-
kW-months/year
$38,700
-
$
-
-
$
$(-1,000)
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$37,395
Cost:
$144,000
$14,602 561,600 $22,793 135 - - - - - - $14,602
561,600
kWh
$22,793
135
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,827
Cost:
$18,100
$2,855 109,824 $2,972 18 - - - - - - $2,855
109,824
kWh
$2,972
18
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,298
Cost:
-
- - $4,778 28 - - $520 - - - -
-
kWh
$4,778
28
kW-months/year
-
-
$
$520
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,118
Cost:
$4,730
$1,038 39,936 $1,080 6 - - - - - - $1,038
39,936
kWh
$1,080
6
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,028
Cost:
-
$492 18,928 $1,536 9 - - - - - - $492
18,928
kWh
$1,536
9
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,953
Cost:
$4,602
$957 36,816 $996 6 - - - - - - $957
36,816
kWh
$996
6
kW-months/year
-
-
$
-
-
$
-
-
$
08: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$1,620
Cost:
-
- - $1,620 10 - - - - - - -
-
kWh
$1,620
10
kW-months/year
-
-
$
-
-
$
-
-
$
09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,624
Cost:
-
$780 30,000 $844 5 - - - - - - $780
30,000
kWh
$844
5
kW-months/year
-
-
$
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,325
Cost:
-
$650 24,960 $675 4 - - - - - - $650
24,960
kWh
$675
4
kW-months/year
-
-
$
-
-
$
-
-
$
11: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,059
Cost:
$1,513
$519 19,968 $540 3 - - - - - - $519
19,968
kWh
$540
3
kW-months/year
-
-
$
-
-
$
-
-
$
12: 2.7122 DISCONNECT BALLASTS Savings:
$811
Cost:
$45
$397 15,288 $414 2 - - - - - - $397
15,288
kWh
$414
2
kW-months/year
-
-
$
-
-
$
-
-
$
13: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$663
Cost:
$375
$325 12,480 $338 2 - - - - - - $325
12,480
kWh
$338
2
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$99,421
Cost:
$198,365
$22,615 869,800 $38,586 228 $38,700 - $520 - $(-1,000) - $22,615
869,800
kWh
$38,586
228
kW-months/year
$38,700
-
$
$520
-
$
$(-1,000)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes Administrative Changes