Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2003 |
| Principal Product | Power transmission parts and steel die forgings |
| NAICS | 332111 - Iron and Steel Forging |
| SIC | 3462 - Iron And Steel Forgings |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 250 |
| Plant Area (Sq.Ft.) | 195,000 |
| Annual Production | 15,000 Tons |
| Production Hrs. Annual | 2,000 |
| Location (State) | IN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $380,868 | 12,086,400 | kWh | $0.03 |
| Electricity Demand | $373,251 | 48,060 | kW-months/year | $7.77 |
| Electricity Fees | $7,617 | - | $ | - |
| Natural Gas | $1,204,244 | 236,191 | MMBtu | $5.10 |
| TOTAL ENERGY COSTS | $1,965,980 | |||
| RECOMMENDED SAVINGS* | $284,899 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $64,670 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $82,700 Cost: $234,000 |
- | - | - | - | $82,700 | 21,706 | - | - |
- - kWh |
- - kW-months/year |
$82,700 21,706 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $64,670 Cost: - |
$32,130 | 1,004,000 | $32,540 | 4,716 | - | - | - | - |
$32,130 1,004,000 kWh |
$32,540 4,716 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $36,762 Cost: $87,200 |
$16,027 | 500,833 | $20,735 | 3,000 | - | - | - | - |
$16,027 500,833 kWh |
$20,735 3,000 kW-months/year |
- - MMBtu |
- - $ |
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| 04: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR |
Savings: $36,720 Cost: $4,800 |
- | - | - | - | $36,720 | 7,200 | - | - |
- - kWh |
- - kW-months/year |
$36,720 7,200 MMBtu |
- - $ |
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| 05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $33,589 Cost: $102,000 |
$12,326 | 385,200 | $21,263 | 3,082 | - | - | - | - |
$12,326 385,200 kWh |
$21,263 3,082 kW-months/year |
- - MMBtu |
- - $ |
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| 06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $24,572 Cost: - |
- | - | $40,572 | 5,880 | - | - | $(-16,000) | - |
- - kWh |
$40,572 5,880 kW-months/year |
- - MMBtu |
$(-16,000) - $ |
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| 07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $2,728 Cost: $4,941 |
$1,155 | 36,110 | $1,573 | 228 | - | - | - | - |
$1,155 36,110 kWh |
$1,573 228 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,356 Cost: $975 |
$710 | 22,200 | $646 | 94 | - | - | - | - |
$710 22,200 kWh |
$646 94 kW-months/year |
- - MMBtu |
- - $ |
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| 09: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT |
Savings: $1,042 Cost: $368 |
$512 | 16,000 | $530 | 77 | - | - | - | - |
$512 16,000 kWh |
$530 77 kW-months/year |
- - MMBtu |
- - $ |
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| 10: 2.2514 COVER OPEN TANKS |
Savings: $760 Cost: $1,870 |
- | - | - | - | $760 | 149 | - | - |
- - kWh |
- - kW-months/year |
$760 149 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $284,899 Cost: $436,154 |
$62,860 | 1,964,343 | $117,859 | 17,077 | $120,180 | 29,055 | $(-16,000) | - | $62,860 1,964,343 kWh |
$117,859 17,077 kW-months/year |
$120,180 29,055 MMBtu |
$(-16,000) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $64,670 Cost: - |
$32,130 | 1,004,000 | $32,540 | 4,716 | - | - | - | - | $32,130 1,004,000 kWh |
$32,540 4,716 kW-months/year |
- - MMBtu |
- - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||