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IAC Assessment: UD0666
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IAC Assessment: UD0666
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IAC Center University of Dayton
Assessment Year 2003
Principal Product Molded plastic parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3999 - Manufacturing Industries, Nec
Sales $5,000,000-$10,000,000
# of Employees 70
Plant Area (Sq.Ft.) 40,000
Annual Production 1,000,000 Pounds
Production Hrs. Annual 5,880
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $80,850 2,650,904 kWh $0.03
Electricity Demand $84,150 6,420 kW-months/year $13.11
Natural Gas $7,924 1,171 MMBtu $6.77
TOTAL ENERGY COSTS $179,885
RECOMMENDED SAVINGS* $76,542 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $59,492
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$21,034
Cost:
-
- - $21,274 1,604 $(-240) - - - - - -
-
kWh
$21,274
1,604
kW-months/year
$(-240)
-
$
-
-
MMBtu
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$16,698
Cost:
-
$(-397) (-14,208) $19,015 1,434 - - - - $(-1,920) - $(-397)
(-14,208)
kWh
$19,015
1,434
kW-months/year
-
-
$
-
-
MMBtu
$(-1,920)
-
$
03: 4.624 HIRE ADDITIONAL PERSONNEL TO REDUCE CHANGEOUT TIME Savings:
$14,700
Cost:
-
- - - - - - - - $14,700 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$14,700
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,180
Cost:
-
$2,635 94,080 $2,545 192 - - - - - - $2,635
94,080
kWh
$2,545
192
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$3,885
Cost:
-
$1,975 70,560 $1,910 144 - - - - - - $1,975
70,560
kWh
$1,910
144
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$3,247
Cost:
$325
$322 11,490 $311 56 - - $2,614 385 - - $322
11,490
kWh
$311
56
kW-months/year
-
-
$
$2,614
385
MMBtu
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,082
Cost:
-
$1,427 50,960 $1,655 125 - - - - - - $1,427
50,960
kWh
$1,655
125
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,266
Cost:
$8,500
$1,152 41,160 $1,114 84 - - - - - - $1,152
41,160
kWh
$1,114
84
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,000
Cost:
-
$1,020 36,456 $980 74 - - - - - - $1,020
36,456
kWh
$980
74
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,000
Cost:
$2,020
$510 18,230 $490 38 - - - - - - $510
18,230
kWh
$490
38
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$835
Cost:
$1,700
$835 29,819 - - - - - - - - $835
29,819
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
12: 2.7122 DISCONNECT BALLASTS Savings:
$810
Cost:
-
$410 14,700 $400 30 - - - - - - $410
14,700
kWh
$400
30
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
13: 2.7122 DISCONNECT BALLASTS Savings:
$740
Cost:
$100
$380 13,525 $360 28 - - - - - - $380
13,525
kWh
$360
28
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
14: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$635
Cost:
$150
$635 22,640 - - - - - - - - $635
22,640
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
15: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$255
Cost:
$720
$130 4,700 $125 10 - - - - - - $130
4,700
kWh
$125
10
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
16: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$175
Cost:
-
$175 6,250 - - - - - - - - $175
6,250
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$76,542
Cost:
$13,515
$11,209 400,362 $50,179 3,819 $(-240) - $2,614 385 $12,780 - $11,209
400,362
kWh
$50,179
3,819
kW-months/year
$(-240)
-
$
$2,614
385
MMBtu
$12,780
-
$
TOTAL IMPLEMENTED Savings:
$59,492
Cost:
$2,020
$3,283 117,288 $43,669 3,294 $(-240) - - - $12,780 - $3,283
117,288
kWh
$43,669
3,294
kW-months/year
$(-240)
-
$
-
-
MMBtu
$12,780
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes