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IAC Assessment: UD0667
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IAC Assessment: UD0667
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IAC Center University of Dayton
Assessment Year 2003
Principal Product Injection molded parts assembly
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 42,000
Annual Production 4,565,000 Pounds
Production Hrs. Annual 7,344
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $111,746 4,194,000 kWh $0.03
Electricity Demand $103,181 7,980 kW-months/year $12.93
Natural Gas $7,104 995 MMBtu $7.14
TOTAL ENERGY COSTS $224,231
RECOMMENDED SAVINGS* $18,530 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,175
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,330
Cost:
$21,177
$2,450 94,190 $3,880 300 - - - - $2,450
94,190
kWh
$3,880
300
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,500
Cost:
$13,580
$2,483 95,472 $2,017 156 - - - - $2,483
95,472
kWh
$2,017
156
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$3,794
Cost:
-
$3,794 145,933 - - - - - - $3,794
145,933
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,541
Cost:
-
$339 13,504 - - $1,202 168 - - $339
13,504
kWh
-
-
kW-months/year
$1,202
168
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,175
Cost:
-
$650 24,970 $525 41 - - - - $650
24,970
kWh
$525
41
kW-months/year
-
-
MMBtu
-
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,040
Cost:
-
$(-15) (-571) $1,738 134 - - $(-683) - $(-15)
(-571)
kWh
$1,738
134
kW-months/year
-
-
MMBtu
$(-683)
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$150
Cost:
$212
$150 5,695 - - - - - - $150
5,695
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$18,530
Cost:
$34,969
$9,851 379,193 $8,160 631 $1,202 168 $(-683) - $9,851
379,193
kWh
$8,160
631
kW-months/year
$1,202
168
MMBtu
$(-683)
-
$
TOTAL IMPLEMENTED Savings:
$1,175
Cost:
-
$650 24,970 $525 41 - - - - $650
24,970
kWh
$525
41
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes