IAC Assessment: UD0680

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IAC Center	University of Dayton
Assessment Year	2003
Principal Product	Radiators for medium and heavy duty trucks
NAICS	336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC	3714 - Motor Vehicle Parts And Accessories
Sales	$10,000,000-$50,000,000
# of Employees	270
Plant Area (Sq.Ft.)	160,000
Annual Production	90,750 Pieces
Production Hrs. Annual	6,600
Location (State)	OH

Source	Yearly Cost	Usage	Unit	Unit Cost
Electricity Usage	$197,662	7,243,840	kWh	$0.03
Electricity Demand	$133,242	16,152	kW-months/year	$8.25
Electricity Fees	$68,822	-	$	-
Natural Gas	$562,630	85,039	MMBtu	$6.62

TOTAL ENERGY COSTS	$988,763

RECOMMENDED SAVINGS*	$97,083	*Non-energy impacts included in savings. See recommendations below
IMPLEMENTED SAVINGS*	$60,230

#\|Description	Savings Cost	Status	Electricity Usage		Electricity Demand		Electricity Fees		Natural Gas		Water Disposal		Other Liquid (non-haz)		Electricity Usage	Electricity Demand	Electricity Fees	Natural Gas	Water Disposal	Other Liquid (non-haz)
#\|Description	Savings Cost	Status	$	kWh	$	kW-months/year	$	$	$	MMBtu	$	Tgal	$	gal
01: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY	Savings: $24,031 Cost: $500		-	-	-	-	-	-	$24,031	3,630	-	-	-	-	- - kWh	- - kW-months/year	- - $	$24,031 3,630 MMBtu	- - Tgal	- - gal
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR	Savings: $11,750 Cost: $1,460		$5,035	136,000	$6,715	816	-	-	-	-	-	-	-	-	$5,035 136,000 kWh	$6,715 816 kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal
03: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION	Savings: $9,824 Cost: $2,160		-	-	-	-	-	-	$503	76	$1,696	228,170	$7,625	-	- - kWh	- - kW-months/year	- - $	$503 76 MMBtu	$1,696 228,170 Tgal	$7,625 - gal
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR	Savings: $8,140 Cost: -		$8,140	220,000	-	-	-	-	-	-	-	-	-	-	$8,140 220,000 kWh	- - kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS	Savings: $7,243 Cost: $14,256		$5,157	139,392	$2,086	252	-	-	-	-	-	-	-	-	$5,157 139,392 kWh	$2,086 252 kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal
06: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY	Savings: $6,819 Cost: -		-	-	-	-	-	-	$6,819	1,030	-	-	-	-	- - kWh	- - kW-months/year	- - $	$6,819 1,030 MMBtu	- - Tgal	- - gal
07: 2.7131 ADD AREA LIGHTING SWITCHES	Savings: $6,667 Cost: -		$6,667	180,180	-	-	-	-	-	-	-	-	-	-	$6,667 180,180 kWh	- - kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED	Savings: $4,115 Cost: -		$2,930	79,200	$1,185	144	-	-	-	-	-	-	-	-	$2,930 79,200 kWh	$1,185 144 kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal
09: 2.3212 OPTIMIZE PLANT POWER FACTOR	Savings: $4,028 Cost: $5,000		-	-	-	-	$4,028	-	-	-	-	-	-	-	- - kWh	- - kW-months/year	$4,028 - $	- - MMBtu	- - Tgal	- - gal
10: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY	Savings: $3,078 Cost: -		-	-	-	-	-	-	$3,078	465	-	-	-	-	- - kWh	- - kW-months/year	- - $	$3,078 465 MMBtu	- - Tgal	- - gal
11: 2.2514 COVER OPEN TANKS	Savings: $2,708 Cost: $1,375		-	-	-	-	-	-	$2,708	409	-	-	-	-	- - kWh	- - kW-months/year	- - $	$2,708 409 MMBtu	- - Tgal	- - gal
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES	Savings: $1,465 Cost: $900		$1,465	39,600	-	595	-	-	-	-	-	-	-	-	$1,465 39,600 kWh	- 595 kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal
13: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME	Savings: $1,815 Cost: -		$1,815	49,000	-	-	-	-	-	-	-	-	-	-	$1,815 49,000 kWh	- - kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal
14: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME	Savings: $1,717 Cost: -		$1,717	46,400	-	-	-	-	-	-	-	-	-	-	$1,717 46,400 kWh	- - kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal
15: 2.7122 DISCONNECT BALLASTS	Savings: $1,248 Cost: -		$889	24,024	$359	43	-	-	-	-	-	-	-	-	$889 24,024 kWh	$359 43 kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal
16: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE	Savings: $1,235 Cost: $90		$740	20,000	$495	60	-	-	-	-	-	-	-	-	$740 20,000 kWh	$495 60 kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal
17: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE	Savings: $1,200 Cost: $470		$855	23,100	$345	42	-	-	-	-	-	-	-	-	$855 23,100 kWh	$345 42 kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal

TOTAL RECOMMENDED	Savings: $97,083 Cost: $26,211		$35,410	956,896	$11,185	1,952	$4,028	-	$37,139	5,610	$1,696	228,170	$7,625	-	$35,410 956,896 kWh	$11,185 1,952 kW-months/year	$4,028 - $	$37,139 5,610 MMBtu	$1,696 228,170 Tgal	$7,625 - gal
TOTAL IMPLEMENTED	Savings: $60,230 Cost: $18,491		$21,612	583,992	$8,801	1,663	-	-	$29,817	4,504	-	-	-	-	$21,612 583,992 kWh	$8,801 1,663 kW-months/year	- - $	$29,817 4,504 MMBtu	- - Tgal	- - gal
	Savings Cost		$	kWh	$	kW-months/year	$	$	$	MMBtu	$	Tgal	$	gal
	Savings Cost		Electricity Usage		Electricity Demand		Electricity Fees		Natural Gas		Water Disposal		Other Liquid (non-haz)		Electricity Usage	Electricity Demand	Electricity Fees	Natural Gas	Water Disposal	Other Liquid (non-haz)