IAC Assessment: UD0680

Implementation Grant Funding Opportunity Open

IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.

Learn More

IAC Center	University of Dayton
Assessment Year	2003
Principal Product	Radiators for medium and heavy duty trucks
NAICS	336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC	3714 - Motor Vehicle Parts And Accessories
Sales	$10,000,000-$50,000,000
# of Employees	270
Plant Area (Sq.Ft.)	160,000
Annual Production	90,750 Pieces
Production Hrs. Annual	6,600
Location (State)	OH

Source	Yearly Cost	Usage	Unit	Unit Cost
Electricity Usage	$197,662	7,243,840	kWh	$0.03
Electricity Demand	$133,242	16,152	kW-months/year	$8.25
Electricity Fees	$68,822	-	$	-
Natural Gas	$562,630	85,039	MMBtu	$6.62

TOTAL ENERGY COSTS	$988,763

RECOMMENDED SAVINGS*	$97,083	*Non-energy impacts included in savings. See recommendations below
IMPLEMENTED SAVINGS*	$60,230

#\|Description	Savings Cost	Status	Electricity Usage		Electricity Demand		Electricity Fees		Natural Gas		Water Disposal		Other Liquid (non-haz)		Electricity Usage	Electricity Demand	Electricity Fees	Natural Gas	Water Disposal	Other Liquid (non-haz)
#\|Description	Savings Cost	Status	$	kWh	$	kW-months/year	$	$	$	MMBtu	$	Tgal	$	gal
01: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY	Savings: $24,031 Cost: $500		-	-	-	-	-	-	$24,031	3,630	-	-	-	-	- - kWh	- - kW-months/year	- - $	$24,031 3,630 MMBtu	- - Tgal	- - gal
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR	Savings: $11,750 Cost: $1,460		$5,035	136,000	$6,715	816	-	-	-	-	-	-	-	-	$5,035 136,000 kWh	$6,715 816 kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal
03: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION	Savings: $9,824 Cost: $2,160		-	-	-	-	-	-	$503	76	$1,696	228,170	$7,625	-	- - kWh	- - kW-months/year	- - $	$503 76 MMBtu	$1,696 228,170 Tgal	$7,625 - gal
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR	Savings: $8,140 Cost: -		$8,140	220,000	-	-	-	-	-	-	-	-	-	-	$8,140 220,000 kWh	- - kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS	Savings: $7,243 Cost: $14,256		$5,157	139,392	$2,086	252	-	-	-	-	-	-	-	-	$5,157 139,392 kWh	$2,086 252 kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal
06: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY	Savings: $6,819 Cost: -		-	-	-	-	-	-	$6,819	1,030	-	-	-	-	- - kWh	- - kW-months/year	- - $	$6,819 1,030 MMBtu	- - Tgal	- - gal
07: 2.7131 ADD AREA LIGHTING SWITCHES	Savings: $6,667 Cost: -		$6,667	180,180	-	-	-	-	-	-	-	-	-	-	$6,667 180,180 kWh	- - kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED	Savings: $4,115 Cost: -		$2,930	79,200	$1,185	144	-	-	-	-	-	-	-	-	$2,930 79,200 kWh	$1,185 144 kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal
09: 2.3212 OPTIMIZE PLANT POWER FACTOR	Savings: $4,028 Cost: $5,000		-	-	-	-	$4,028	-	-	-	-	-	-	-	- - kWh	- - kW-months/year	$4,028 - $	- - MMBtu	- - Tgal	- - gal
10: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY	Savings: $3,078 Cost: -		-	-	-	-	-	-	$3,078	465	-	-	-	-	- - kWh	- - kW-months/year	- - $	$3,078 465 MMBtu	- - Tgal	- - gal
11: 2.2514 COVER OPEN TANKS	Savings: $2,708 Cost: $1,375		-	-	-	-	-	-	$2,708	409	-	-	-	-	- - kWh	- - kW-months/year	- - $	$2,708 409 MMBtu	- - Tgal	- - gal
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES	Savings: $1,465 Cost: $900		$1,465	39,600	-	595	-	-	-	-	-	-	-	-	$1,465 39,600 kWh	- 595 kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal
13: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME	Savings: $1,815 Cost: -		$1,815	49,000	-	-	-	-	-	-	-	-	-	-	$1,815 49,000 kWh	- - kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal
14: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME	Savings: $1,717 Cost: -		$1,717	46,400	-	-	-	-	-	-	-	-	-	-	$1,717 46,400 kWh	- - kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal
15: 2.7122 DISCONNECT BALLASTS	Savings: $1,248 Cost: -		$889	24,024	$359	43	-	-	-	-	-	-	-	-	$889 24,024 kWh	$359 43 kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal
16: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE	Savings: $1,235 Cost: $90		$740	20,000	$495	60	-	-	-	-	-	-	-	-	$740 20,000 kWh	$495 60 kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal
17: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE	Savings: $1,200 Cost: $470		$855	23,100	$345	42	-	-	-	-	-	-	-	-	$855 23,100 kWh	$345 42 kW-months/year	- - $	- - MMBtu	- - Tgal	- - gal

TOTAL RECOMMENDED	Savings: $97,083 Cost: $26,211		$35,410	956,896	$11,185	1,952	$4,028	-	$37,139	5,610	$1,696	228,170	$7,625	-	$35,410 956,896 kWh	$11,185 1,952 kW-months/year	$4,028 - $	$37,139 5,610 MMBtu	$1,696 228,170 Tgal	$7,625 - gal
TOTAL IMPLEMENTED	Savings: $60,230 Cost: $18,491		$21,612	583,992	$8,801	1,663	-	-	$29,817	4,504	-	-	-	-	$21,612 583,992 kWh	$8,801 1,663 kW-months/year	- - $	$29,817 4,504 MMBtu	- - Tgal	- - gal
	Savings Cost		$	kWh	$	kW-months/year	$	$	$	MMBtu	$	Tgal	$	gal
	Savings Cost		Electricity Usage		Electricity Demand		Electricity Fees		Natural Gas		Water Disposal		Other Liquid (non-haz)		Electricity Usage	Electricity Demand	Electricity Fees	Natural Gas	Water Disposal	Other Liquid (non-haz)