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IAC logo
IAC Assessment: UD0681
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: UD0681
IAC Center University of Dayton
Assessment Year 2003
Principal Product Resistor networks
NAICS 334416 - Capacitor, Resistor, Coil, Transformer, and Other Inductor Manufacturing
SIC 3676 - Electronic Resistors
Sales $33,300,000
# of Employees 220
Plant Area (Sq.Ft.) 250,000
Annual Production 45,650,000 Pieces
Production Hrs. Annual 7,200
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $132,036 11,512,800 kWh $0.01
Electricity Demand $396,110 25,488 kW-months/year $15.54
Natural Gas $110,020 20,438 MMBtu $5.38
TOTAL ENERGY COSTS $642,751
RECOMMENDED SAVINGS* $139,783 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $90,491
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$82,000
Cost:
$1,490
- - - - - - $82,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$82,000
-
$
02: 2.3113 MAKE ICE DURING OFF PEAK HOURS FOR COOLING Savings:
$26,822
Cost:
$100,000
$(-2,410) (-219,000) $29,232 1,800 - - - - $(-2,410)
(-219,000)
kWh
$29,232
1,800
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$13,200
Cost:
$8,060
- - - - $13,200 2,454 - - -
-
kWh
-
-
kW-months/year
$13,200
2,454
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,862
Cost:
$7,947
$1,117 101,520 $2,745 169 - - - - $1,117
101,520
kWh
$2,745
169
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,840
Cost:
$700
$1,110 100,800 $2,730 168 - - - - $1,110
100,800
kWh
$2,730
168
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7314 REDUCE VENTILATION AIR Savings:
$2,785
Cost:
$1,360
$2,785 253,150 - - - - - - $2,785
253,150
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7222 AIR CONDITION ONLY SPACE IN USE Savings:
$1,800
Cost:
-
$600 53,874 $1,200 74 - - - - $600
53,874
kWh
$1,200
74
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7316 CENTRALIZE CONTROL OF EXHAUST FANS TO ENSURE THEIR SHUTDOWN, OR ESTABLISH PROGRAM TO ENSURE MANUAL SHUTDOWN Savings:
$1,740
Cost:
-
$245 22,080 $1,495 92 - - - - $245
22,080
kWh
$1,495
92
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$1,095
Cost:
$1,268
$315 28,800 $780 48 - - - - $315
28,800
kWh
$780
48
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,095
Cost:
$91
$315 28,800 $780 48 - - - - $315
28,800
kWh
$780
48
kW-months/year
-
-
MMBtu
-
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$930
Cost:
$1,360
- - - - $930 173 - - -
-
kWh
-
-
kW-months/year
$930
173
MMBtu
-
-
$
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$350
Cost:
$230
$115 10,512 $235 14 - - - - $115
10,512
kWh
$235
14
kW-months/year
-
-
MMBtu
-
-
$
13: 2.7122 DISCONNECT BALLASTS Savings:
$159
Cost:
$46
$46 4,176 $113 7 - - - - $46
4,176
kWh
$113
7
kW-months/year
-
-
MMBtu
-
-
$
14: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$105
Cost:
$160
$105 9,504 - - - - - - $105
9,504
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$139,783
Cost:
$122,712
$4,343 394,216 $39,310 2,420 $14,130 2,627 $82,000 - $4,343
394,216
kWh
$39,310
2,420
kW-months/year
$14,130
2,627
MMBtu
$82,000
-
$
TOTAL IMPLEMENTED Savings:
$90,491
Cost:
$10,843
$2,008 181,650 $5,553 342 $930 173 $82,000 - $2,008
181,650
kWh
$5,553
342
kW-months/year
$930
173
MMBtu
$82,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes