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IAC Assessment: UD0682
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IAC Assessment: UD0682
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IAC Center University of Dayton
Assessment Year 2003
Principal Product rocker arms
NAICS 336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 171
Plant Area (Sq.Ft.) 118,136
Annual Production 453,000 Pieces
Production Hrs. Annual 6,600
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $280,389 13,094,400 kWh $0.02
Electricity Demand $307,485 27,120 kW-months/year $11.34
Natural Gas $108,963 18,184 MMBtu $5.99
TOTAL ENERGY COSTS $762,696
RECOMMENDED SAVINGS* $118,211 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,211
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas LPG Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ gal $ $
01: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$27,674
Cost:
$15,870
- - - - $27,674 4,620 - - - - - - -
-
kWh
-
-
kW-months/year
$27,674
4,620
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$27,255
Cost:
$5,000
- - - - $27,255 4,550 - - - - - - -
-
kWh
-
-
kW-months/year
$27,255
4,550
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
03: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$21,300
Cost:
$11,000
- - - - - - - - $21,300 2,352,774 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$21,300
2,352,774
gal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,809
Cost:
$47,488
$6,722 320,100 $6,600 582 - - - - - - $487 - $6,722
320,100
kWh
$6,600
582
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
$487
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,790
Cost:
$3,000
$4,435 211,200 $4,355 384 - - - - - - - - $4,435
211,200
kWh
$4,355
384
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,062
Cost:
$5,376
$3,334 158,746 $2,885 254 - - - - - - $843 - $3,334
158,746
kWh
$2,885
254
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
$843
-
$
07: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$4,800
Cost:
$2,000
- - - - - - $4,800 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,800
-
MMBtu
-
-
gal
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,025
Cost:
$1,000
$1,525 72,600 $1,500 132 - - - - - - - - $1,525
72,600
kWh
$1,500
132
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
09: 4.6250 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$2,596
Cost:
-
$46 5,037 - - - - - - - - $2,550 - $46
5,037
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
$2,550
-
$
10: 2.7122 DISCONNECT BALLASTS Savings:
$1,534
Cost:
$116
$776 36,960 $758 67 - - - - - - - - $776
36,960
kWh
$758
67
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$366
Cost:
$428
$366 17,408 - - - - - - - - - - $366
17,408
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$118,211
Cost:
$91,278
$17,204 822,051 $16,098 1,419 $54,929 9,170 $4,800 - $21,300 2,352,774 $3,880 - $17,204
822,051
kWh
$16,098
1,419
kW-months/year
$54,929
9,170
MMBtu
$4,800
-
MMBtu
$21,300
2,352,774
gal
$3,880
-
$
TOTAL IMPLEMENTED Savings:
$19,211
Cost:
$6,000
$6,006 288,837 $5,855 516 - - $4,800 - - - $2,550 - $6,006
288,837
kWh
$5,855
516
kW-months/year
-
-
MMBtu
$4,800
-
MMBtu
-
-
gal
$2,550
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas LPG Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas LPG Other Liquid (non-haz) Personnel Changes