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IAC Assessment: UD0685
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IAC Assessment: UD0685
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IAC Center University of Dayton
Assessment Year 2004
Principal Product Air and gas compressors
NAICS 333912 - Air and Gas Compressor Manufacturing
SIC 3563 - Air And Gas Compressors
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 250,000
Annual Production 1,211 Pieces
Production Hrs. Annual 2,805
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $97,862 3,765,538 kWh $0.03
Electricity Demand $195,138 13,896 kW-months/year $14.04
Natural Gas $154,845 19,164 MMBtu $8.08
TOTAL ENERGY COSTS $471,623
RECOMMENDED SAVINGS* $93,260 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,965
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$40,625
Cost:
-
- - $40,625 3,144 - - - - - - -
-
kWh
$40,625
3,144
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,440
Cost:
$4,000
$1,900 350,625 $19,400 1,500 - - $(-860) - $1,000 - $1,900
350,625
kWh
$19,400
1,500
kW-months/year
-
-
MMBtu
$(-860)
-
$
$1,000
-
$
03: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$9,450
Cost:
-
- - - - - - $9,450 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$9,450
-
$
-
-
$
04: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$5,855
Cost:
$1,900
$1,820 72,930 $4,035 312 - - - - - - $1,820
72,930
kWh
$4,035
312
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,880
Cost:
-
- - $3,880 300 - - - - - - -
-
kWh
$3,880
300
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$4,540
Cost:
-
$250 9,659 $700 54 $3,590 444 - - - - $250
9,659
kWh
$700
54
kW-months/year
$3,590
444
MMBtu
-
-
$
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,020
Cost:
-
$3,020 116,150 - - - - - - - - $3,020
116,150
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,970
Cost:
$420
$950 36,465 $2,020 156 - - - - - - $950
36,465
kWh
$2,020
156
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,480
Cost:
$2,730
- - - - $1,480 183 - - - - -
-
kWh
-
-
kW-months/year
$1,480
183
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$93,260
Cost:
$9,050
$7,940 585,829 $70,660 5,466 $5,070 627 $8,590 - $1,000 - $7,940
585,829
kWh
$70,660
5,466
kW-months/year
$5,070
627
MMBtu
$8,590
-
$
$1,000
-
$
TOTAL IMPLEMENTED Savings:
$65,965
Cost:
$3,150
$4,220 162,274 $47,225 3,654 $5,070 627 $9,450 - - - $4,220
162,274
kWh
$47,225
3,654
kW-months/year
$5,070
627
MMBtu
$9,450
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost