Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2004 |
| Principal Product | Heat treated parts |
| NAICS | 332811 - Metal Heat Treating |
| SIC | 3398 - Metal Heat Treating |
| Sales | $1,000,000-$5,000,000 |
| # of Employees | 15 |
| Plant Area (Sq.Ft.) | 20,000 |
| Annual Production | 3,812,630 Pounds |
| Production Hrs. Annual | 6,240 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $55,647 | 1,772,000 | kWh | $0.03 |
| Electricity Demand | $75,156 | 5,712 | kW-months/year | $13.16 |
| Natural Gas | $134,023 | 15,351 | MMBtu | $8.73 |
| TOTAL ENERGY COSTS | $272,082 | |||
| RECOMMENDED SAVINGS* | $36,460 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $1,297 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $17,224 Cost: $7,681 |
- | - | - | - | $17,224 | 1,973 | - | - | - | - |
- - kWh |
- - kW-months/year |
$17,224 1,973 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2514 COVER OPEN TANKS |
Savings: $6,907 Cost: $1,110 |
$3,243 | 120,120 | $3,341 | 252 | $323 | 37 | - | - | - | - |
$3,243 120,120 kWh |
$3,341 252 kW-months/year |
$323 37 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE |
Savings: $4,095 Cost: - |
- | - | - | - | - | - | - | - | $4,095 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
$4,095 - $ |
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| 04: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS |
Savings: $3,750 Cost: - |
- | - | - | - | - | - | $3,750 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$3,750 - $ |
- - $ |
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| 05: 2.5111 CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS |
Savings: $2,043 Cost: $2,478 |
- | - | - | - | $2,043 | 234 | - | - | - | - |
- - kWh |
- - kW-months/year |
$2,043 234 MMBtu |
- - $ |
- - $ |
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| 06: 2.7122 DISCONNECT BALLASTS |
Savings: $885 Cost: $667 |
$455 | 16,848 | $430 | 32 | - | - | - | - | - | - |
$455 16,848 kWh |
$430 32 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $620 Cost: $240 |
$320 | 11,860 | $300 | 23 | - | - | - | - | - | - |
$320 11,860 kWh |
$300 23 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $392 Cost: $450 |
$205 | 7,605 | $159 | 12 | - | - | - | - | $28 | - |
$205 7,605 kWh |
$159 12 kW-months/year |
- - MMBtu |
- - $ |
$28 - $ |
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| 09: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES |
Savings: $285 Cost: - |
- | - | - | - | - | - | $285 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$285 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $196 Cost: $297 |
$101 | 3,744 | $95 | 7 | - | - | - | - | - | - |
$101 3,744 kWh |
$95 7 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.2312 MINIMIZE NON-ESSENTIAL MATERIAL IN HEAT TREATMENT PROCESS |
Savings: $63 Cost: $15 |
- | - | - | - | $63 | 7 | - | - | - | - |
- - kWh |
- - kW-months/year |
$63 7 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $36,460 Cost: $12,938 |
$4,324 | 160,177 | $4,325 | 326 | $19,653 | 2,251 | $4,035 | - | $4,123 | - | $4,324 160,177 kWh |
$4,325 326 kW-months/year |
$19,653 2,251 MMBtu |
$4,035 - $ |
$4,123 - $ |
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| TOTAL IMPLEMENTED |
Savings: $1,297 Cost: $690 |
$525 | 19,465 | $459 | 35 | - | - | $285 | - | $28 | - | $525 19,465 kWh |
$459 35 kW-months/year |
- - MMBtu |
$285 - $ |
$28 - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||