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IAC Assessment: UD0693
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IAC Assessment: UD0693
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IAC Center University of Dayton
Assessment Year 2004
Principal Product plating
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 89,000
Annual Production 27,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $168,843 5,940,600 kWh $0.03
Electricity Demand $160,658 12,180 kW-months/year $13.19
Natural Gas $439,200 62,051 MMBtu $7.08
TOTAL ENERGY COSTS $908,095
RECOMMENDED SAVINGS* $168,756 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,160
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $
01: 2.2514 COVER OPEN TANKS Savings:
$110,615
Cost:
$44,621
- - - - - - $87,438 12,350 $23,177 9,271,951 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$87,438
12,350
MMBtu
$23,177
9,271,951
Tgal
-
-
$
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$22,110
Cost:
$16,200
- - - - - - $22,110 3,120 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$22,110
3,120
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$13,945
Cost:
$15,000
- - - - $14,945 - - - - - - - $(-1,000) - -
-
kWh
-
-
kW-months/year
$14,945
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
$(-1,000)
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,883
Cost:
$9,060
$2,080 77,040 $2,043 154 - - - - - - $760 - - - $2,080
77,040
kWh
$2,043
154
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$760
-
$
-
-
$
05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$4,534
Cost:
-
- - - - - - - - $4,534 3,811,570 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$4,534
3,811,570
Tgal
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,251
Cost:
$200
$(-219) (-8,100) $(-219) (-32) - - $3,689 521 - - - - - - $(-219)
(-8,100)
kWh
$(-219)
(-32)
kW-months/year
-
-
$
$3,689
521
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,006
Cost:
$1,337
$972 36,000 $1,034 72 - - - - - - - - - - $972
36,000
kWh
$1,034
72
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,575
Cost:
-
- - $1,575 119 - - - - - - - - - - -
-
kWh
$1,575
119
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,466
Cost:
-
- - - - - - $1,466 207 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,466
207
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$1,299
Cost:
$296
- - - - - - $1,299 174 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,299
174
MMBtu
-
-
Tgal
-
-
$
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,013
Cost:
$420
$389 14,420 $624 47 - - - - - - - - - - $389
14,420
kWh
$624
47
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$899
Cost:
-
$454 16,800 $445 34 - - - - - - - - - - $454
16,800
kWh
$445
34
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
13: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$506
Cost:
-
$140 5,175 $366 28 - - - - - - - - - - $140
5,175
kWh
$366
28
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
14: 2.7122 DISCONNECT BALLASTS Savings:
$444
Cost:
$13
$224 8,280 $220 17 - - - - - - - - - - $224
8,280
kWh
$220
17
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
15: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$210
Cost:
-
$130 4,800 $80 19 - - - - - - - - - - $130
4,800
kWh
$80
19
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$168,756
Cost:
$87,147
$4,170 154,415 $6,168 457 $14,945 - $116,002 16,372 $27,711 13,083,521 $760 - $(-1,000) - $4,170
154,415
kWh
$6,168
457
kW-months/year
$14,945
-
$
$116,002
16,372
MMBtu
$27,711
13,083,521
Tgal
$760
-
$
$(-1,000)
-
$
TOTAL IMPLEMENTED Savings:
$10,160
Cost:
$10,693
$3,192 118,215 $3,443 254 - - $2,765 381 - - $760 - - - $3,192
118,215
kWh
$3,443
254
kW-months/year
-
-
$
$2,765
381
MMBtu
-
-
Tgal
$760
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Administrative Changes