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IAC Assessment: UD0695
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IAC Assessment: UD0695
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IAC Center University of Dayton
Assessment Year 2004
Principal Product Variable Transformers / UPS
NAICS 334416 - Capacitor, Resistor, Coil, Transformer, and Other Inductor Manufacturing
SIC 3677 - Electronic Coils And Transformers
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 121,887
Annual Production 10,000 Pieces
Production Hrs. Annual 2,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $32,676 967,061 kWh $0.03
Electricity Demand $44,181 3,516 kW-months/year $12.57
Natural Gas $22,780 2,907 MMBtu $7.84
Fuel Oil #2 $40,185 5,885 MMBtu $6.83
TOTAL ENERGY COSTS $141,872
RECOMMENDED SAVINGS* $98,417 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,670
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Water Disposal Solid Waste (non-haz) Personnel Changes Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Water Disposal Solid Waste (non-haz) Personnel Changes Primary Product By-product Production
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ lb $ $ $ $ $ $
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$42,439
Cost:
-
$9,405 300,000 $55,692 4,200 $2,916 372 $(-25,574) (-3,703) - - - - - - - - - - $9,405
300,000
kWh
$55,692
4,200
kW-months/year
$2,916
372
MMBtu
$(-25,574)
(-3,703)
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 4.446 AUTOMATE FINISHING PROCESS Savings:
$14,454
Cost:
$20,000
- - - - - - - - - - - - $9,204 - $5,250 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
$9,204
-
$
$5,250
-
$
-
-
$
03: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$7,720
Cost:
-
- - - - $7,720 985 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,720
985
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$7,076
Cost:
$9
$1,984 64,000 $5,092 384 - - - - - - - - - - - - - - $1,984
64,000
kWh
$5,092
384
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$7,056
Cost:
-
- - - - $7,056 900 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,056
900
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 4.731 ADVERTISE PRODUCT OR SERVICE Savings:
$7,000
Cost:
$(-40,240)
- - - - - - - - - - - - - - $7,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$7,000
-
$
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,434
Cost:
-
- - - - $3,434 438 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,434
438
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.2212 USE MINIMUM SAFE OVEN VENTILATION Savings:
$2,564
Cost:
-
- - - - $2,564 327 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,564
327
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.7316 CENTRALIZE CONTROL OF EXHAUST FANS TO ENSURE THEIR SHUTDOWN, OR ESTABLISH PROGRAM TO ENSURE MANUAL SHUTDOWN Savings:
$2,331
Cost:
$175
$50 1,563 - - $2,281 291 - - - - - - - - - - - - $50
1,563
kWh
-
-
kW-months/year
$2,281
291
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,110
Cost:
-
- - - - - - - - - - $1,200 - $(-390) - - - $300 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$1,200
-
lb
$(-390)
-
$
-
-
$
$300
-
$
11: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$784
Cost:
-
- - - - $784 100 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$784
100
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
12: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$729
Cost:
-
- - - - $729 93 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$729
93
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$397
Cost:
$756
$130 4,200 $267 20 - - - - - - - - - - - - - - $130
4,200
kWh
$267
20
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
14: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$420
Cost:
$340
- - - - - - - - $420 2,798 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$420
2,798
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
15: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$339
Cost:
-
$339 3,355 - - - - - - - - - - - - - - - - $339
3,355
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
16: 2.7122 DISCONNECT BALLASTS Savings:
$327
Cost:
$7
$107 3,450 $220 17 - - - - - - - - - - - - - - $107
3,450
kWh
$220
17
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
17: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$237
Cost:
$213
$78 2,500 $159 12 - - - - - - - - - - - - - - $78
2,500
kWh
$159
12
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$98,417
Cost:
$(-18,740)
$12,093 379,068 $61,430 4,633 $27,484 3,506 $(-25,574) (-3,703) $420 2,798 $1,200 - $8,814 - $12,250 - $300 - $12,093
379,068
kWh
$61,430
4,633
kW-months/year
$27,484
3,506
MMBtu
$(-25,574)
(-3,703)
MMBtu
$420
2,798
Tgal
$1,200
-
lb
$8,814
-
$
$12,250
-
$
$300
-
$
TOTAL IMPLEMENTED Savings:
$37,670
Cost:
$(-39,080)
$2,688 79,068 $5,738 433 $21,134 2,696 - - - - $1,200 - $(-390) - $7,000 - $300 - $2,688
79,068
kWh
$5,738
433
kW-months/year
$21,134
2,696
MMBtu
-
-
MMBtu
-
-
Tgal
$1,200
-
lb
$(-390)
-
$
$7,000
-
$
$300
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Water Disposal Solid Waste (non-haz) Personnel Changes Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Water Disposal Solid Waste (non-haz) Personnel Changes Primary Product By-product Production