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IAC Assessment: UD0700
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IAC Assessment: UD0700
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IAC Center University of Dayton
Assessment Year 2004
Principal Product Concrete accessories
NAICS 331222 - Steel Wire Drawing
SIC 3315 - Steel Wire And Related Products
Sales $10,000,000-$50,000,000
# of Employees 66
Plant Area (Sq.Ft.) 133,485
Annual Production 3,024,000 Pieces
Production Hrs. Annual 5,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $85,651 2,911,200 kWh $0.03
Electricity Demand $111,729 8,484 kW-months/year $13.17
Natural Gas $127,272 14,968 MMBtu $8.50
TOTAL ENERGY COSTS $330,582
RECOMMENDED SAVINGS* $779,072 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,941
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$454,279
Cost:
$226,320
$(-29,161) (-1,080,000) - - $53,440 6,287 $30,000 - $400,000 - $(-29,161)
(-1,080,000)
kWh
-
-
kW-months/year
$53,440
6,287
MMBtu
$30,000
-
$
$400,000
-
$
02: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$256,000
Cost:
$538,944
- - - - - - $256,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$256,000
-
$
-
-
$
03: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$35,000
Cost:
-
- - - - - - $35,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$35,000
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,353
Cost:
$82,536
$5,670 210,000 $6,683 492 - - - - - - $5,670
210,000
kWh
$6,683
492
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,176
Cost:
$1,380
$2,835 105,000 $3,341 252 - - - - - - $2,835
105,000
kWh
$3,341
252
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,941
Cost:
-
$1,350 50,000 $1,591 120 - - - - - - $1,350
50,000
kWh
$1,591
120
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,656
Cost:
$3,000
$2,656 45,000 - - - - - - - - $2,656
45,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$2,312
Cost:
$8,302
$1,198 44,000 $1,114 84 - - - - - - $1,198
44,000
kWh
$1,114
84
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,471
Cost:
$4,116
$796 25,000 $675 60 - - - - - - $796
25,000
kWh
$675
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$1,258
Cost:
$1,405
$1,258 18,225 - - - - - - - - $1,258
18,225
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,104
Cost:
$700
$547 20,250 $557 42 - - - - - - $547
20,250
kWh
$557
42
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$850
Cost:
$328
- - - - $850 100 - - - - -
-
kWh
-
-
kW-months/year
$850
100
MMBtu
-
-
$
-
-
$
13: 2.5123 REDUCE FLUID FLOW RATES Savings:
$774
Cost:
$850
$774 11,220 - - - - - - - - $774
11,220
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
14: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$706
Cost:
$243
$324 12,000 $382 29 - - - - - - $324
12,000
kWh
$382
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
15: 2.2511 INSULATE BARE EQUIPMENT Savings:
$604
Cost:
$1,575
- - - - $604 71 - - - - -
-
kWh
-
-
kW-months/year
$604
71
MMBtu
-
-
$
-
-
$
16: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$588
Cost:
$500
$270 10,000 $318 24 - - - - - - $270
10,000
kWh
$318
24
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$779,072
Cost:
$870,199
$(-11,483) (-529,305) $14,661 1,103 $54,894 6,458 $321,000 - $400,000 - $(-11,483)
(-529,305)
kWh
$14,661
1,103
kW-months/year
$54,894
6,458
MMBtu
$321,000
-
$
$400,000
-
$
TOTAL IMPLEMENTED Savings:
$12,941
Cost:
$83,036
$5,940 220,000 $7,001 516 - - - - - - $5,940
220,000
kWh
$7,001
516
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Product