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IAC Assessment: UD0703
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IAC Assessment: UD0703
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IAC Center University of Dayton
Assessment Year 2004
Principal Product Printing, die cutting, paperboard
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2752 - Commercial Printing, Lithographic
Sales $5,000,000-$10,000,000
# of Employees 46
Plant Area (Sq.Ft.) 77,000
Annual Production 18 Tons
Production Hrs. Annual 5,408
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $71,822 2,072,240 kWh $0.03
Electricity Demand $59,486 6,804 kW-months/year $8.74
Natural Gas $19,814 2,013 MMBtu $9.84
TOTAL ENERGY COSTS $152,673
RECOMMENDED SAVINGS* $57,357 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,786
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Primary Product Electricity Usage Electricity Demand Personnel Changes Primary Product
$ kWh $ kW-months/year $ $ $ $
01: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$45,630
Cost:
$650
- - - - - - $45,630 - -
-
kWh
-
-
kW-months/year
-
-
$
$45,630
-
$
02: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$5,110
Cost:
-
- - - - $5,110 - - - -
-
kWh
-
-
kW-months/year
$5,110
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,733
Cost:
$5,215
$1,103 32,448 $630 72 - - - - $1,103
32,448
kWh
$630
72
kW-months/year
-
-
$
-
-
$
04: 3.7214 REDUCE OR ELIMINATE WASTE Savings:
$1,365
Cost:
$1,960
- - - - $1,365 - - - -
-
kWh
-
-
kW-months/year
$1,365
-
$
-
-
$
05: 4.125 Savings:
$1,200
Cost:
-
- - - - - - $1,200 - -
-
kWh
-
-
kW-months/year
-
-
$
$1,200
-
$
06: 2.7122 DISCONNECT BALLASTS Savings:
$762
Cost:
$235
$422 12,406 $340 61 - - - - $422
12,406
kWh
$340
61
kW-months/year
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$520
Cost:
-
$331 9,734 $189 22 - - - - $331
9,734
kWh
$189
22
kW-months/year
-
-
$
-
-
$
08: 2.7122 DISCONNECT BALLASTS Savings:
$392
Cost:
$206
$150 4,414 $242 28 - - - - $150
4,414
kWh
$242
28
kW-months/year
-
-
$
-
-
$
09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$356
Cost:
$522
$356 10,483 - - - - - - $356
10,483
kWh
-
-
kW-months/year
-
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$289
Cost:
$126
$184 5,408 $105 12 - - - - $184
5,408
kWh
$105
12
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$57,357
Cost:
$8,914
$2,546 74,893 $1,506 195 $6,475 - $46,830 - $2,546
74,893
kWh
$1,506
195
kW-months/year
$6,475
-
$
$46,830
-
$
TOTAL IMPLEMENTED Savings:
$52,786
Cost:
$2,942
$334 9,822 $347 40 $6,475 - $45,630 - $334
9,822
kWh
$347
40
kW-months/year
$6,475
-
$
$45,630
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Primary Product Electricity Usage Electricity Demand Personnel Changes Primary Product