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IAC Assessment: UD0705
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IAC Assessment: UD0705
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IAC Center University of Dayton
Assessment Year 2004
Principal Product Pneumatic cylinder parts
NAICS 333517 - Machine Tool Manufacturing
SIC 2752 - Commercial Printing, Lithographic
Sales $10,000,000-$50,000,000
# of Employees 193
Plant Area (Sq.Ft.) 128,000
Annual Production 3,600,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $232,016 6,275,983 kWh $0.04
Electricity Demand $100,405 12,612 kW-months/year $7.96
Natural Gas $2,841 265 MMBtu $10.72
TOTAL ENERGY COSTS $342,884
RECOMMENDED SAVINGS* $107,195 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $68,680
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
01: 4.323 OPTIMIZE LOT SIZES TO REDUCE INVENTORY CARRYING COSTS Savings:
$50,000
Cost:
$50,000
- - - - - - - - $50,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$50,000
-
$
-
-
$
02: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$23,264
Cost:
$30,000
- - - - $23,264 - - - - - - - -
-
kWh
-
-
kW-months/year
$23,264
-
$
-
-
$
-
-
$
-
-
$
03: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$12,990
Cost:
-
- - - - - - - - - - $12,990 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
$12,990
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$6,980
Cost:
-
$6,980 131,701 - - - - - - - - - - $6,980
131,701
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,816
Cost:
$10,800
$2,664 72,000 $1,152 144 - - - - - - - - $2,664
72,000
kWh
$1,152
144
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,683
Cost:
-
$3,683 69,496 - - - - - - - - - - $3,683
69,496
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,195
Cost:
$304
$2,331 63,000 $864 108 - - - - - - - - $2,331
63,000
kWh
$864
108
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,260
Cost:
$1,722
$716 19,350 $413 52 - - - - - - $131 - $716
19,350
kWh
$413
52
kW-months/year
-
-
$
-
-
$
-
-
$
$131
-
$
09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,214
Cost:
-
$1,214 32,800 - - - - - - - - - - $1,214
32,800
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.2514 COVER OPEN TANKS Savings:
$710
Cost:
-
$252 6,812 $458 58 - - - - - - - - $252
6,812
kWh
$458
58
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
11: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$83
Cost:
-
- - - - - - $83 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$83
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$107,195
Cost:
$92,826
$17,840 395,159 $2,887 362 $23,264 - $83 - $50,000 - $13,121 - $17,840
395,159
kWh
$2,887
362
kW-months/year
$23,264
-
$
$83
-
$
$50,000
-
$
$13,121
-
$
TOTAL IMPLEMENTED Savings:
$68,680
Cost:
$50,000
$5,149 109,108 $458 58 - - $83 - $50,000 - $12,990 - $5,149
109,108
kWh
$458
58
kW-months/year
-
-
$
$83
-
$
$50,000
-
$
$12,990
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost