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IAC Assessment: UD0706
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IAC Assessment: UD0706
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IAC Center University of Dayton
Assessment Year 2004
Principal Product Commercial food equipment
NAICS 333241 - Food Product Machinery Manufacturing
SIC 3556 - Food Products Machinery
Sales $50,000,000-$100,000,000
# of Employees 244
Plant Area (Sq.Ft.) 134,475
Annual Production 8,670 Pieces
Production Hrs. Annual 2,800
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $203,207 3,372,496 kWh $0.06
Natural Gas $65,787 7,244 MMBtu $9.08
TOTAL ENERGY COSTS $275,699
RECOMMENDED SAVINGS* $197,999 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$144,536
Cost:
$30,000
- - - - - - - - - - $144,536 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$144,536
-
$
02: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$18,275
Cost:
$40,280
- - - - $2,600 230 $16,000 - $(-325) - - - -
-
kWh
-
-
kW-months/year
$2,600
230
MMBtu
$16,000
-
$
$(-325)
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,881
Cost:
$6,152
$3,459 136,500 $9,422 728 - - - - - - - - $3,459
136,500
kWh
$9,422
728
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,779
Cost:
$570
$2,643 101,688 $5,136 396 - - - - - - - - $2,643
101,688
kWh
$5,136
396
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$5,291
Cost:
$1,000
- - - - - - $5,291 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,291
-
$
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,549
Cost:
$500
- - - - $3,549 393 - - - - - - -
-
kWh
-
-
kW-months/year
$3,549
393
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,205
Cost:
$2,106
$730 28,080 $1,475 112 - - - - - - - - $730
28,080
kWh
$1,475
112
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$1,883
Cost:
$3,883
- - - - $1,883 203 - - - - - - -
-
kWh
-
-
kW-months/year
$1,883
203
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,558
Cost:
-
$624 24,000 $934 72 - - - - - - - - $624
24,000
kWh
$934
72
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$42
Cost:
-
- - - - - - $42 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$42
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$197,999
Cost:
$84,491
$7,456 290,268 $16,967 1,308 $8,032 826 $21,333 - $(-325) - $144,536 - $7,456
290,268
kWh
$16,967
1,308
kW-months/year
$8,032
826
MMBtu
$21,333
-
$
$(-325)
-
$
$144,536
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product