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IAC Assessment: UD0709
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IAC Assessment: UD0709
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IAC Center University of Dayton
Assessment Year 2005
Principal Product Asphalt Products
NAICS 324121 - Asphalt Paving Mixture and Block Manufacturing
SIC 2951 - Asphalt Paving Mixtures And Blocks
Sales $50,000,000-$100,000,000
# of Employees 50
Plant Area (Sq.Ft.) 435,600
Annual Production 12,000 Thousand Gallons
Production Hrs. Annual 3,432
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $67,260 907,734 kWh $0.07
Electricity Demand $56,254 4,968 kW-months/year $11.32
Natural Gas $378,070 59,980 MMBtu $6.30
TOTAL ENERGY COSTS $514,283
RECOMMENDED SAVINGS* $60,743 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,506
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$17,133
Cost:
-
- - $12,744 2,124 - - - - - - $4,389 - -
-
kWh
$12,744
2,124
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
$4,389
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$13,549
Cost:
$34,600
- - - - $13,549 1,826 - - - - - - -
-
kWh
-
-
kW-months/year
$13,549
1,826
MMBtu
-
-
MMBtu
-
-
$
-
-
$
03: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$13,847
Cost:
$40,000
$(-1,124) (-21,875) $(-3,038) (-300) - - $300 23 $17,709 - - - $(-1,124)
(-21,875)
kWh
$(-3,038)
(-300)
kW-months/year
-
-
MMBtu
$300
23
MMBtu
$17,709
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$10,529
Cost:
-
- - - - $10,529 1,419 - - - - - - -
-
kWh
-
-
kW-months/year
$10,529
1,419
MMBtu
-
-
MMBtu
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,977
Cost:
$4,500
- - - - $3,977 536 - - - - - - -
-
kWh
-
-
kW-months/year
$3,977
536
MMBtu
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,708
Cost:
$3,213
$1,270 24,710 $438 4 - - - - - - - - $1,270
24,710
kWh
$438
4
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$60,743
Cost:
$82,313
$146 2,835 $10,144 1,828 $28,055 3,781 $300 23 $17,709 - $4,389 - $146
2,835
kWh
$10,144
1,828
kW-months/year
$28,055
3,781
MMBtu
$300
23
MMBtu
$17,709
-
$
$4,389
-
$
TOTAL IMPLEMENTED Savings:
$14,506
Cost:
$4,500
- - - - $14,506 1,955 - - - - - - -
-
kWh
-
-
kW-months/year
$14,506
1,955
MMBtu
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Gas Personnel Changes Administrative Changes