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IAC Assessment: UD0712
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IAC Assessment: UD0712
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IAC Center University of Dayton
Assessment Year 2005
Principal Product Freezers & Standard Appliances
NAICS 335222 - Household Refrigerator and Home Freezer Manufacturing
SIC 3632 - Household Refrigerators And Freezers
Sales $50,000,000-$100,000,000
# of Employees 321
Plant Area (Sq.Ft.) 550,000
Annual Production 416,000 Pieces
Production Hrs. Annual 3,840
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $187,456 9,170,050 kWh $0.02
Electricity Demand $151,263 23,016 kW-months/year $6.57
Natural Gas $268,139 32,687 MMBtu $8.20
TOTAL ENERGY COSTS $644,452
RECOMMENDED SAVINGS* $44,104 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,614
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,715
Cost:
$60
$5,572 222,912 $3,143 648 - - - - - - $5,572
222,912
kWh
$3,143
648
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$8,635
Cost:
$1,000
$5,376 215,040 $3,259 672 - - - - - - $5,376
215,040
kWh
$3,259
672
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$8,212
Cost:
$22,500
- - - - $8,712 - - - $(-500) - -
-
kWh
-
-
kW-months/year
$8,712
-
$
-
-
MMBtu
$(-500)
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,955
Cost:
$20,660
- - - - - - $6,955 848 - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,955
848
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,839
Cost:
$839
$1,733 69,312 $1,106 228 - - - - - - $1,733
69,312
kWh
$1,106
228
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 4.4520 ELIMINATE SHIFT Savings:
$2,256
Cost:
-
$2,256 90,240 - - - - - - - - $2,256
90,240
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$2,166
Cost:
$525
$1,351 54,040 $815 168 - - - - - - $1,351
54,040
kWh
$815
168
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,616
Cost:
$1,000
$1,616 64,653 - - - - - - - - $1,616
64,653
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,498
Cost:
-
$1,498 59,904 - - - - - - - - $1,498
59,904
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$953
Cost:
-
$546 21,840 $407 168 - - - - - - $546
21,840
kWh
$407
168
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$259
Cost:
$1,000
$259 10,368 - - - - - - - - $259
10,368
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$44,104
Cost:
$47,584
$20,207 808,309 $8,730 1,884 $8,712 - $6,955 848 $(-500) - $20,207
808,309
kWh
$8,730
1,884
kW-months/year
$8,712
-
$
$6,955
848
MMBtu
$(-500)
-
$
TOTAL IMPLEMENTED Savings:
$22,614
Cost:
$3,424
$14,291 571,672 $8,323 1,716 - - - - - - $14,291
571,672
kWh
$8,323
1,716
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes