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IAC Assessment: UD0717
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IAC Assessment: UD0717
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IAC Center University of Dayton
Assessment Year 2005
Principal Product Silk screen, lithographic paper, metal and plastic signs
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2752 - Commercial Printing, Lithographic
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 270,000
Annual Production 1,110 Pieces
Production Hrs. Annual 4,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $84,002 2,081,260 kWh $0.04
Electricity Demand $121,306 6,576 kW-months/year $18.45
Natural Gas $133,826 15,433 MMBtu $8.67
TOTAL ENERGY COSTS $346,729
RECOMMENDED SAVINGS* $179,984 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $117,921
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 3.2176 INCREASE USE OF AUTOMATION Savings:
$68,000
Cost:
$145,000
- - - - - - $68,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$68,000
-
$
-
-
$
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$40,398
Cost:
-
- - $40,398 1,908 - - - - - - - - -
-
kWh
$40,398
1,908
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,783
Cost:
$39,200
$5,540 205,176 $10,243 456 - - - - - - - - $5,540
205,176
kWh
$10,243
456
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$12,702
Cost:
$5,400
- - - - $12,702 1,465 - - - - - - -
-
kWh
-
-
kW-months/year
$12,702
1,465
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.7264 INTERLOCK HEATING AND AIR CONDITIONING SYSTEMS TO PREVENT SIMULTANEOUS OPERATION Savings:
$12,000
Cost:
$2,300
- - - - - - - - - - $12,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$12,000
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$9,225
Cost:
-
- - - - $9,225 1,064 - - - - - - -
-
kWh
-
-
kW-months/year
$9,225
1,064
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,553
Cost:
$11,448
$2,022 74,903 $6,531 285 - - - - - - - - $2,022
74,903
kWh
$6,531
285
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$5,395
Cost:
-
- - - - - - - - $5,395 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$5,395
-
$
-
-
$
09: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$3,658
Cost:
$2,526
$(-324) (-12,000) $(-518) (-24) - - - - - - $4,500 - $(-324)
(-12,000)
kWh
$(-518)
(-24)
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$4,500
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,845
Cost:
-
$313 11,600 $1,532 72 - - - - - - - - $313
11,600
kWh
$1,532
72
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
11: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$1,314
Cost:
$1,962
- - - - $1,314 152 - - - - - - -
-
kWh
-
-
kW-months/year
$1,314
152
MMBtu
-
-
$
-
-
$
-
-
$
12: 2.2511 INSULATE BARE EQUIPMENT Savings:
$670
Cost:
$780
- - - - $670 77 - - - - - - -
-
kWh
-
-
kW-months/year
$670
77
MMBtu
-
-
$
-
-
$
-
-
$
13: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$441
Cost:
$882
$441 16,331 - - - - - - - - - - $441
16,331
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$179,984
Cost:
$209,498
$7,992 296,010 $58,186 2,697 $23,911 2,758 $68,000 - $5,395 - $16,500 - $7,992
296,010
kWh
$58,186
2,697
kW-months/year
$23,911
2,758
MMBtu
$68,000
-
$
$5,395
-
$
$16,500
-
$
TOTAL IMPLEMENTED Savings:
$117,921
Cost:
$203,574
$7,238 268,079 $16,256 717 $21,927 2,529 $68,000 - - - $4,500 - $7,238
268,079
kWh
$16,256
717
kW-months/year
$21,927
2,529
MMBtu
$68,000
-
$
-
-
$
$4,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Product