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IAC Assessment: UD0718
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IAC Assessment: UD0718
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IAC Center University of Dayton
Assessment Year 2005
Principal Product Molded Plastics
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 150,000
Annual Production 42,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $664,871 25,668,000 kWh $0.03
Electricity Demand $565,500 44,232 kW-months/year $12.78
Natural Gas $62,800 7,700 MMBtu $8.16
TOTAL ENERGY COSTS $1,296,271
RECOMMENDED SAVINGS* $709,027 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $66,106
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 4.621 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$409,000
Cost:
$15,000
- - - - - - - - $409,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$409,000
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$77,400
Cost:
$62,900
$41,300 1,590,254 $27,900 2,184 - - $8,200 - - - $41,300
1,590,254
kWh
$27,900
2,184
kW-months/year
-
-
MMBtu
$8,200
-
$
-
-
$
03: 4.621 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$64,584
Cost:
$200,000
- - - - - - - - $64,584 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$64,584
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$42,615
Cost:
$44,322
$25,439 978,432 $17,176 1,344 - - - - - - $25,439
978,432
kWh
$17,176
1,344
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$45,734
Cost:
$178,576
$27,331 1,051,200 $18,403 1,440 - - - - - - $27,331
1,051,200
kWh
$18,403
1,440
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7314 REDUCE VENTILATION AIR Savings:
$37,367
Cost:
$19,721
- - - - $37,367 4,619 - - - - -
-
kWh
-
-
kW-months/year
$37,367
4,619
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$19,025
Cost:
$13,430
$11,357 436,800 $7,668 600 - - - - - - $11,357
436,800
kWh
$7,668
600
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$4,300
Cost:
$12,500
$4,300 167,000 - - - - - - - - $4,300
167,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,805
Cost:
$2,598
$2,271 87,360 $1,534 120 - - - - - - $2,271
87,360
kWh
$1,534
120
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$2,913
Cost:
-
- - $2,913 228 - - - - - - -
-
kWh
$2,913
228
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,522
Cost:
$3,044
$909 34,944 $613 48 - - - - - - $909
34,944
kWh
$613
48
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$762
Cost:
$362
$456 17,520 $306 24 - - - - - - $456
17,520
kWh
$306
24
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$709,027
Cost:
$552,453
$113,363 4,363,510 $76,513 5,988 $37,367 4,619 $8,200 - $473,584 - $113,363
4,363,510
kWh
$76,513
5,988
kW-months/year
$37,367
4,619
MMBtu
$8,200
-
$
$473,584
-
$
TOTAL IMPLEMENTED Savings:
$66,106
Cost:
$203,044
$909 34,944 $613 48 - - - - $64,584 - $909
34,944
kWh
$613
48
kW-months/year
-
-
MMBtu
-
-
$
$64,584
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Primary Product