IAC logo
IAC Assessment: UD0720
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0720
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2005
Principal Product Pet Food
NAICS 311111 - Dog and Cat Food Manufacturing
SIC 2047 - Dog And Cat Food
Sales $50,000,000-$100,000,000
# of Employees 99
Plant Area (Sq.Ft.) 110,000
Annual Production 62,640 Tons
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $75,026 3,623,429 kWh $0.02
Electricity Demand $108,173 8,664 kW-months/year $12.49
Natural Gas $181,266 25,124 MMBtu $7.21
TOTAL ENERGY COSTS $383,834
RECOMMENDED SAVINGS* $30,893 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,092
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$6,931
Cost:
-
- - - - $6,931 960 - - -
-
kWh
-
-
kW-months/year
$6,931
960
MMBtu
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,769
Cost:
-
- - - - $5,769 799 - - -
-
kWh
-
-
kW-months/year
$5,769
799
MMBtu
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,870
Cost:
$6,000
- - - - - - $3,870 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,870
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,757
Cost:
$3,200
$1,260 60,000 $1,497 120 - - - - $1,260
60,000
kWh
$1,497
120
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,200
Cost:
$225
- - - - $2,200 305 - - -
-
kWh
-
-
kW-months/year
$2,200
305
MMBtu
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,280
Cost:
$540
$795 37,863 $1,485 120 - - - - $795
37,863
kWh
$1,485
120
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,655
Cost:
-
$756 36,000 $899 72 - - - - $756
36,000
kWh
$899
72
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,333
Cost:
$5,120
$584 27,720 $749 60 - - - - $584
27,720
kWh
$749
60
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,103
Cost:
$400
$504 24,000 $599 36 - - - - $504
24,000
kWh
$599
36
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$1,072
Cost:
$2,000
$473 10,483 $599 36 - - - - $473
10,483
kWh
$599
36
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$554
Cost:
-
$554 26,400 - - - - - - $554
26,400
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
12: 2.2511 INSULATE BARE EQUIPMENT Savings:
$483
Cost:
$379
- - - - $483 67 - - -
-
kWh
-
-
kW-months/year
$483
67
MMBtu
-
-
$
13: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$390
Cost:
-
$215 10,249 $175 12 - - - - $215
10,249
kWh
$175
12
kW-months/year
-
-
MMBtu
-
-
$
14: 2.7134 USE PHOTOCELL CONTROLS Savings:
$296
Cost:
$500
$121 5,761 $175 24 - - - - $121
5,761
kWh
$175
24
kW-months/year
-
-
MMBtu
-
-
$
15: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$200
Cost:
$340
$200 9,580 - - - - - - $200
9,580
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$30,893
Cost:
$18,704
$5,462 248,056 $6,178 480 $15,383 2,131 $3,870 - $5,462
248,056
kWh
$6,178
480
kW-months/year
$15,383
2,131
MMBtu
$3,870
-
$
TOTAL IMPLEMENTED Savings:
$19,092
Cost:
$12,305
$3,497 154,575 $3,756 288 $7,969 1,104 $3,870 - $3,497
154,575
kWh
$3,756
288
kW-months/year
$7,969
1,104
MMBtu
$3,870
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost