Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2005 |
| Principal Product | Insulated Copper Wire |
| NAICS | 331420 - Copper Rolling, Drawing, Extruding, and Alloying |
| SIC | 3357 - Nonferrous Wiredrawing & Insulating |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 88 |
| Plant Area (Sq.Ft.) | 367,000 |
| Annual Production | 25,000,000 Tons |
| Production Hrs. Annual | 8,736 |
| Location (State) | IN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $233,962 | 13,417,532 | kWh | $0.02 |
| Electricity Demand | $358,676 | 27,360 | kW-months/year | $13.11 |
| Natural Gas | $236,780 | 36,858 | MMBtu | $6.42 |
| TOTAL ENERGY COSTS | $864,863 | |||
| RECOMMENDED SAVINGS* | $277,834 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $270,923 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4311 RECOVER MECHANICAL ENERGY |
Savings: $206,969 Cost: $413,938 |
$7,025 | 413,213 | $12,504 | 948 | - | - | - | - | $21,840 | - | $165,600 | - |
$7,025 413,213 kWh |
$12,504 948 kW-months/year |
- - MMBtu |
- - Tgal |
$21,840 - $ |
$165,600 - $ |
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| 02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $30,010 Cost: $86,100 |
$13,850 | 814,680 | $14,720 | 1,116 | - | - | - | - | - | - | $1,440 | - |
$13,850 814,680 kWh |
$14,720 1,116 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
$1,440 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS |
Savings: $11,745 Cost: $160 |
- | - | - | - | $11,186 | 1,756 | $559 | 142,139 | - | - | - | - |
- - kWh |
- - kW-months/year |
$11,186 1,756 MMBtu |
$559 142,139 Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $11,579 Cost: $12,000 |
- | - | - | - | $11,579 | 1,818 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$11,579 1,818 MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $5,580 Cost: - |
- | - | - | - | $5,580 | 876 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$5,580 876 MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $5,040 Cost: $11,100 |
$2,440 | 143,500 | $2,600 | 192 | - | - | - | - | - | - | - | - |
$2,440 143,500 kWh |
$2,600 192 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $2,714 Cost: $345 |
$1,316 | 77,414 | $1,398 | 1,272 | - | - | - | - | - | - | - | - |
$1,316 77,414 kWh |
$1,398 1,272 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
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| 08: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY |
Savings: $1,229 Cost: $860 |
$596 | 35,040 | $633 | 48 | - | - | - | - | - | - | - | - |
$596 35,040 kWh |
$633 48 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $675 Cost: $1,820 |
$327 | 19,220 | $348 | 26 | - | - | - | - | - | - | - | - |
$327 19,220 kWh |
$348 26 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $614 Cost: - |
$297 | 17,472 | $317 | 24 | - | - | - | - | - | - | - | - |
$297 17,472 kWh |
$317 24 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $613 Cost: $420 |
$297 | 17,472 | $316 | 24 | - | - | - | - | - | - | - | - |
$297 17,472 kWh |
$316 24 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS |
Savings: $560 Cost: $1,000 |
$560 | 32,908 | - | - | - | - | - | - | - | - | - | - |
$560 32,908 kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.7231 USE RADIANT HEATER FOR SPOT HEATING |
Savings: $506 Cost: $1,897 |
- | - | - | - | $506 | 79 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$506 79 MMBtu |
- - Tgal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $277,834 Cost: $529,640 |
$26,708 | 1,570,919 | $32,836 | 3,650 | $28,851 | 4,529 | $559 | 142,139 | $21,840 | - | $167,040 | - | $26,708 1,570,919 kWh |
$32,836 3,650 kW-months/year |
$28,851 4,529 MMBtu |
$559 142,139 Tgal |
$21,840 - $ |
$167,040 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $270,923 Cost: $523,298 |
$23,315 | 1,371,393 | $29,824 | 2,256 | $28,345 | 4,450 | $559 | 142,139 | $21,840 | - | $167,040 | - | $23,315 1,371,393 kWh |
$29,824 2,256 kW-months/year |
$28,345 4,450 MMBtu |
$559 142,139 Tgal |
$21,840 - $ |
$167,040 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||