IAC logo
IAC Assessment: UD0728
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD0728
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2005
Principal Product Laminated Sheets and Fabricated Products
NAICS 326130 - Laminated Plastics Plate, Sheet (except Packaging), and Shape Manufacturing
SIC 3260 -
Sales $10,000,000-$50,000,000
# of Employees 73
Plant Area (Sq.Ft.) 130,000
Annual Production 3,800,000 Pounds
Production Hrs. Annual 2,210
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $120,482 1,738,236 kWh $0.07
Electricity Demand $83,054 7,020 kW-months/year $11.83
Natural Gas $27,020 3,207 MMBtu $8.43
TOTAL ENERGY COSTS $235,827
RECOMMENDED SAVINGS* $104,073 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,011
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$53,783
Cost:
-
- - $53,783 3,612 - - - - -
-
kWh
$53,783
3,612
kW-months/year
-
-
MMBtu
-
-
lb
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$11,962
Cost:
-
$3,740 68,000 $3,038 204 $5,184 615 - - $3,740
68,000
kWh
$3,038
204
kW-months/year
$5,184
615
MMBtu
-
-
lb
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,895
Cost:
$41,280
$4,740 86,190 $6,946 468 - - $209 - $4,740
86,190
kWh
$6,946
468
kW-months/year
-
-
MMBtu
$209
-
lb
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$8,639
Cost:
$2,100
$2,922 70,720 $5,717 384 - - - - $2,922
70,720
kWh
$5,717
384
kW-months/year
-
-
MMBtu
-
-
lb
05: 2.5123 REDUCE FLUID FLOW RATES Savings:
$6,270
Cost:
$22,000
$1,519 27,625 $2,323 156 $2,428 288 - - $1,519
27,625
kWh
$2,323
156
kW-months/year
$2,428
288
MMBtu
-
-
lb
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,243
Cost:
$1,080
$1,313 23,868 $1,930 132 - - - - $1,313
23,868
kWh
$1,930
132
kW-months/year
-
-
MMBtu
-
-
lb
07: 2.5123 REDUCE FLUID FLOW RATES Savings:
$3,226
Cost:
-
$316 5,738 $482 32 $2,428 288 - - $316
5,738
kWh
$482
32
kW-months/year
$2,428
288
MMBtu
-
-
lb
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,677
Cost:
$1,600
$2,677 48,672 - - - - - - $2,677
48,672
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,237
Cost:
-
$486 8,840 $751 48 - - - - $486
8,840
kWh
$751
48
kW-months/year
-
-
MMBtu
-
-
lb
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,141
Cost:
$2,500
$462 8,398 $679 46 - - - - $462
8,398
kWh
$679
46
kW-months/year
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$104,073
Cost:
$70,560
$18,175 348,051 $75,649 5,082 $10,040 1,191 $209 - $18,175
348,051
kWh
$75,649
5,082
kW-months/year
$10,040
1,191
MMBtu
$209
-
lb
TOTAL IMPLEMENTED Savings:
$34,011
Cost:
$25,700
$11,660 229,595 $12,311 824 $10,040 1,191 - - $11,660
229,595
kWh
$12,311
824
kW-months/year
$10,040
1,191
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)