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IAC Assessment: UD0731
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IAC Assessment: UD0731
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IAC Center University of Dayton
Assessment Year 2005
Principal Product Commercial Screen Printing
NAICS 323113 - Commercial Screen Printing
SIC 2759 - Commercial Printing, Nec
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 42,000
Annual Production 9,500,000 Pieces
Production Hrs. Annual 4,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $63,646 2,480,313 kWh $0.03
Electricity Demand $91,425 7,380 kW-months/year $12.39
Natural Gas $69,241 6,652 MMBtu $10.41
TOTAL ENERGY COSTS $227,776
RECOMMENDED SAVINGS* $195,826 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $82,898
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$54,200
Cost:
$60,000
- - - - - - - - $54,200 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$54,200
-
$
02: 4.512 CONDENSE OPERATION INTO ONE BUILDING Savings:
$28,800
Cost:
-
- - - - - - $9,600 - $19,200 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$9,600
-
$
$19,200
-
$
03: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$24,427
Cost:
-
- - $24,427 2,148 - - - - - - -
-
kWh
$24,427
2,148
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$17,198
Cost:
-
- - - - $17,198 1,652 - - - - -
-
kWh
-
-
kW-months/year
$17,198
1,652
MMBtu
-
-
$
-
-
$
05: 4.512 CONDENSE OPERATION INTO ONE BUILDING Savings:
$13,200
Cost:
-
- - - - - - - - $13,200 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$13,200
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$13,130
Cost:
-
$5,408 208,000 $7,722 624 - - - - - - $5,408
208,000
kWh
$7,722
624
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7242 CHANGE ZONE REHEAT COILS TO VARIABLE AIR VOLUME BOXES Savings:
$12,378
Cost:
-
$604 23,223 - - $11,774 1,131 - - - - $604
23,223
kWh
-
-
kW-months/year
$11,774
1,131
MMBtu
-
-
$
-
-
$
08: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$9,619
Cost:
$520
- - - - $9,619 924 - - - - -
-
kWh
-
-
kW-months/year
$9,619
924
MMBtu
-
-
$
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$6,841
Cost:
-
$2,132 82,002 $4,709 384 - - - - - - $2,132
82,002
kWh
$4,709
384
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,953
Cost:
$15,113
$2,451 94,280 $3,502 288 - - - - - - $2,451
94,280
kWh
$3,502
288
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.7242 CHANGE ZONE REHEAT COILS TO VARIABLE AIR VOLUME BOXES Savings:
$4,182
Cost:
-
$476 7,320 - - $3,706 356 - - - - $476
7,320
kWh
-
-
kW-months/year
$3,706
356
MMBtu
-
-
$
-
-
$
12: 2.7314 REDUCE VENTILATION AIR Savings:
$1,932
Cost:
$119
$294 3,232 - - $1,638 157 - - - - $294
3,232
kWh
-
-
kW-months/year
$1,638
157
MMBtu
-
-
$
-
-
$
13: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,894
Cost:
-
$780 30,000 $1,114 180 - - - - - - $780
30,000
kWh
$1,114
180
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
14: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,010
Cost:
-
$416 16,000 $594 48 - - - - - - $416
16,000
kWh
$594
48
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
15: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$622
Cost:
-
$306 11,750 $316 26 - - - - - - $306
11,750
kWh
$316
26
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
16: 2.7122 DISCONNECT BALLASTS Savings:
$440
Cost:
$66
$181 6,960 $259 24 - - - - - - $181
6,960
kWh
$259
24
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$195,826
Cost:
$75,818
$13,048 482,767 $42,643 3,722 $43,935 4,220 $9,600 - $86,600 - $13,048
482,767
kWh
$42,643
3,722
kW-months/year
$43,935
4,220
MMBtu
$9,600
-
$
$86,600
-
$
TOTAL IMPLEMENTED Savings:
$82,898
Cost:
$75,113
$6,689 257,255 $10,235 926 $11,774 1,131 - - $54,200 - $6,689
257,255
kWh
$10,235
926
kW-months/year
$11,774
1,131
MMBtu
-
-
$
$54,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Product