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IAC Assessment: UD0741
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IAC Assessment: UD0741
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IAC Center University of Dayton
Assessment Year 2006
Principal Product Farm Machinery
NAICS 333111 - Farm Machinery and Equipment Manufacturing
SIC 3523 - Farm Machinery And Equipment
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 320,000
Annual Production 12,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $191,750 4,844,200 kWh $0.04
Electricity Demand $49,035 13,692 kW-months/year $3.58
Natural Gas $471,507 43,244 MMBtu $10.90
TOTAL ENERGY COSTS $712,292
RECOMMENDED SAVINGS* $164,122 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $49,602
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$65,250
Cost:
$10,000
- - - - $65,250 4,500 - - -
-
kWh
-
-
kW-months/year
$65,250
4,500
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$43,883
Cost:
$133,640
$36,888 696,000 $4,990 1,392 - - $2,005 - $36,888
696,000
kWh
$4,990
1,392
kW-months/year
-
-
MMBtu
$2,005
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$18,067
Cost:
$110
- - - - $18,067 1,246 - - -
-
kWh
-
-
kW-months/year
$18,067
1,246
MMBtu
-
-
$
04: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$16,240
Cost:
-
- - - - $16,240 1,120 - - -
-
kWh
-
-
kW-months/year
$16,240
1,120
MMBtu
-
-
$
05: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$9,135
Cost:
$2,800
- - - - $9,135 630 - - -
-
kWh
-
-
kW-months/year
$9,135
630
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,387
Cost:
$3,150
$4,528 85,428 $612 168 - - $247 - $4,528
85,428
kWh
$612
168
kW-months/year
-
-
MMBtu
$247
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,802
Cost:
$840
$3,201 60,390 $601 168 - - - - $3,201
60,390
kWh
$601
168
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,097
Cost:
-
$828 15,625 $269 75 - - - - $828
15,625
kWh
$269
75
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,261
Cost:
-
$1,059 19,975 $202 56 - - - - $1,059
19,975
kWh
$202
56
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$164,122
Cost:
$150,540
$46,504 877,418 $6,674 1,859 $108,692 7,496 $2,252 - $46,504
877,418
kWh
$6,674
1,859
kW-months/year
$108,692
7,496
MMBtu
$2,252
-
$
TOTAL IMPLEMENTED Savings:
$49,602
Cost:
$3,750
$5,088 95,990 $1,072 299 $43,442 2,996 - - $5,088
95,990
kWh
$1,072
299
kW-months/year
$43,442
2,996
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes