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IAC Assessment: UD0744
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IAC Assessment: UD0744
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IAC Center University of Dayton
Assessment Year 2006
Principal Product Thermal Processing / Heat Treating
NAICS 332811 - Metal Heat Treating
SIC 3398 - Metal Heat Treating
Sales $1,000,000-$5,000,000
# of Employees 26
Plant Area (Sq.Ft.) 55,000
Annual Production 33,100,000 Pieces
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $183,452 2,033,355 kWh $0.09
Natural Gas $1,180,849 132,583 MMBtu $8.91
TOTAL ENERGY COSTS $1,364,301
RECOMMENDED SAVINGS* $240,205 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$67,027
Cost:
$1,500
- - $67,027 5,618 - - -
-
kWh
$67,027
5,618
MMBtu
-
-
$
02: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$60,139
Cost:
$400,400
- - $60,139 5,041 - - -
-
kWh
$60,139
5,041
MMBtu
-
-
$
03: 2.7311 VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE Savings:
$29,099
Cost:
$50,000
- - $29,099 3,266 - - -
-
kWh
$29,099
3,266
MMBtu
-
-
$
04: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$24,529
Cost:
$14,670
- - $24,529 2,753 - - -
-
kWh
$24,529
2,753
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,118
Cost:
$33,800
$23,587 262,080 - - $531 - $23,587
262,080
kWh
-
-
MMBtu
$531
-
$
06: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$17,062
Cost:
$7,053
- - $17,062 1,915 - - -
-
kWh
$17,062
1,915
MMBtu
-
-
$
07: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$15,843
Cost:
$3,000
- - $15,843 1,328 - - -
-
kWh
$15,843
1,328
MMBtu
-
-
$
08: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$1,657
Cost:
$1,195
$1,657 184,111 - - - - $1,657
184,111
kWh
-
-
MMBtu
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$731
Cost:
-
$731 8,124 - - - - $731
8,124
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$240,205
Cost:
$511,618
$25,975 454,315 $213,699 19,921 $531 - $25,975
454,315
kWh
$213,699
19,921
MMBtu
$531
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes