Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2006 |
| Principal Product | Lubricant Additives |
| NAICS | 325199 - All Other Basic Organic Chemical Manufacturing |
| SIC | 2869 - Industrial Organic Chemicals, Nec |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 240 |
| Plant Area (Sq.Ft.) | 3,397,680 |
| Annual Production | 174,000 Tons |
| Production Hrs. Annual | 8,736 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,692,620 | 28,679,842 | kWh | $0.06 |
| Natural Gas | $6,796,310 | 609,330 | MMBtu | $11.15 |
| TOTAL ENERGY COSTS | $8,763,260 | |||
| RECOMMENDED SAVINGS* | $946,251 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $528,890 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Natural Gas | Water Disposal | Electricity Usage | Natural Gas | Water Disposal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | MMBtu | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $273,386 Cost: $100,000 |
- | - | $273,386 | 24,519 | - | - |
- - kWh |
$273,386 24,519 MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $226,890 Cost: $120,000 |
$226,890 | 3,845,640 | - | - | - | - |
$226,890 3,845,640 kWh |
- - MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2113 REPAIR OR REPLACE STEAM TRAPS |
Savings: $155,000 Cost: $187,200 |
- | - | $150,000 | 13,104 | $5,000 | 1,214,304 |
- - kWh |
$150,000 13,104 MMBtu |
$5,000 1,214,304 Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $79,000 Cost: $45,000 |
- | - | $79,000 | 9,900 | - | - |
- - kWh |
$79,000 9,900 MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $56,000 Cost: - |
- | - | $56,000 | 5,000 | - | - |
- - kWh |
$56,000 5,000 MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED |
Savings: $44,000 Cost: $25,000 |
- | - | $35,000 | 3,494 | $9,000 | 2,087,904 |
- - kWh |
$35,000 3,494 MMBtu |
$9,000 2,087,904 Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2515 USE OPTIMUM THICKNESS INSULATION |
Savings: $41,225 Cost: $39,892 |
- | - | $41,225 | 3,697 | - | - |
- - kWh |
$41,225 3,697 MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $39,020 Cost: $135,999 |
$39,020 | 661,380 | - | - | - | - |
$39,020 661,380 kWh |
- - MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS |
Savings: $24,000 Cost: $13,000 |
- | - | $23,000 | 1,747 | $1,000 | 183,456 |
- - kWh |
$23,000 1,747 MMBtu |
$1,000 183,456 Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $7,730 Cost: $20,000 |
$7,730 | 131,000 | - | - | - | - |
$7,730 131,000 kWh |
- - MMBtu |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $946,251 Cost: $686,091 |
$273,640 | 4,638,020 | $657,611 | 61,461 | $15,000 | 3,485,664 | $273,640 4,638,020 kWh |
$657,611 61,461 MMBtu |
$15,000 3,485,664 Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $528,890 Cost: $390,200 |
$226,890 | 3,845,640 | $287,000 | 28,245 | $15,000 | 3,485,664 | $226,890 3,845,640 kWh |
$287,000 28,245 MMBtu |
$15,000 3,485,664 Tgal |
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|
Savings Cost |
$ | kWh | $ | MMBtu | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Natural Gas | Water Disposal | Electricity Usage | Natural Gas | Water Disposal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||