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IAC Assessment: UD0755
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IAC Assessment: UD0755
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IAC Center University of Dayton
Assessment Year 2007
Principal Product Resin and Latex
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 112,000
Annual Production 22,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $368,548 6,997,734 kWh $0.05
Other Energy $653,420 82,042 MMBtu $7.96
TOTAL ENERGY COSTS $1,112,754
RECOMMENDED SAVINGS* $321,859 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $173,048
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Energy Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Energy Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
01: 2.2223 ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF Savings:
$73,500
Cost:
$147,000
- - - - - - $73,500 6,125 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$73,500
6,125
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$57,728
Cost:
$10,396
$36,288 362,880 - - - - - - $21,440 - $36,288
362,880
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$21,440
-
$
03: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$49,140
Cost:
$253,091
$109,200 1,902,000 - - $(-141,456) 14,146 $97,776 8,148 $(-16,380) - $109,200
1,902,000
kWh
-
-
kW-months/year
$(-141,456)
14,146
MMBtu
$97,776
8,148
MMBtu
$(-16,380)
-
$
04: 2.3411 REPLACE ELECTRIC MOTORS WITH BACK PRESSURE STEAM TURBINES AND USE EXHAUST STEAM FOR PROCESS HEAT Savings:
$46,585
Cost:
$42,000
$46,585 465,847 - - - - - - - - $46,585
465,847
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
05: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$33,617
Cost:
$337,437
$109,200 1,902,000 - - $(-141,456) (-14,146) $82,253 6,854 $(-16,380) - $109,200
1,902,000
kWh
-
-
kW-months/year
$(-141,456)
(-14,146)
MMBtu
$82,253
6,854
MMBtu
$(-16,380)
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,952
Cost:
$19,500
$14,553 145,530 - - - - - - $399 - $14,553
145,530
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$399
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$12,600
Cost:
$15,000
$12,600 126,000 - - - - - - - - $12,600
126,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
08: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$12,404
Cost:
-
- - $12,404 - - - - - - - -
-
kWh
$12,404
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,340
Cost:
$2,000
- - - - - - $11,340 1,945 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,340
1,945
MMBtu
-
-
$
10: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$4,545
Cost:
$16,005
- - - - - - $4,545 379 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,545
379
MMBtu
-
-
$
11: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,520
Cost:
-
$2,520 25,200 - - - - - - - - $2,520
25,200
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
12: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$2,928
Cost:
$42,500
- - - - - - $2,928 244 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,928
244
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$321,859
Cost:
$884,929
$330,946 4,929,457 $12,404 - $(-282,912) - $272,342 23,695 $(-10,921) - $330,946
4,929,457
kWh
$12,404
-
kW-months/year
$(-282,912)
-
MMBtu
$272,342
23,695
MMBtu
$(-10,921)
-
$
TOTAL IMPLEMENTED Savings:
$173,048
Cost:
$236,396
$63,441 634,410 - - - - $87,768 8,314 $21,839 - $63,441
634,410
kWh
-
-
kW-months/year
-
-
MMBtu
$87,768
8,314
MMBtu
$21,839
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Other Energy Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Energy Administrative Changes