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IAC Assessment: UD0756
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IAC Assessment: UD0756
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IAC Center University of Dayton
Assessment Year 2007
Principal Product Plastic Bottles
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3085 - Plastics Bottles
Sales $50,000,000-$100,000,000
# of Employees 97
Plant Area (Sq.Ft.) 200,000
Annual Production 417,343 Pieces
Production Hrs. Annual 8,568
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,021,202 45,712,800 kWh $0.04
Natural Gas $61,187 3,607 MMBtu $16.96
TOTAL ENERGY COSTS $2,151,896
RECOMMENDED SAVINGS* $415,115 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $270,285
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Administrative Changes Primary Raw Material Electricity Usage Electricity Fees Natural Gas Administrative Changes Primary Raw Material
$ kWh $ $ $ MMBtu $ $ $ $
01: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$58,368
Cost:
-
- - $58,368 - - - - - - - -
-
kWh
$58,368
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE Savings:
$54,790
Cost:
-
$55,669 1,159,782 - - - - $(-879) - - - $55,669
1,159,782
kWh
-
-
$
-
-
MMBtu
$(-879)
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$46,822
Cost:
$18,000
$46,822 975,467 - - - - - - - - $46,822
975,467
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$42,997
Cost:
$210,200
$12,085 251,778 - - - - $27,407 - $3,505 - $12,085
251,778
kWh
-
-
$
-
-
MMBtu
$27,407
-
$
$3,505
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$44,237
Cost:
$86,570
$41,824 871,333 - - - - $2,413 - - - $41,824
871,333
kWh
-
-
$
-
-
MMBtu
$2,413
-
$
-
-
$
06: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$30,653
Cost:
$5,000
- - - - - - $30,653 - - - -
-
kWh
-
-
$
-
-
MMBtu
$30,653
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$30,570
Cost:
-
$30,570 636,888 - - - - - - - - $30,570
636,888
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$30,516
Cost:
$30,000
$30,516 635,746 - - - - - - - - $30,516
635,746
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$26,847
Cost:
$15,750
$26,847 559,319 - - - - - - - - $26,847
559,319
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$26,180
Cost:
$12,000
$26,180 545,500 - - - - - - - - $26,180
545,500
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
11: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$13,900
Cost:
$15,000
- - - - $13,900 820 - - - - -
-
kWh
-
-
$
$13,900
820
MMBtu
-
-
$
-
-
$
12: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$4,769
Cost:
-
- - - - - - $4,769 - - - -
-
kWh
-
-
$
-
-
MMBtu
$4,769
-
$
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,160
Cost:
$4,680
$4,160 80,864 - - - - - - - - $4,160
80,864
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$306
Cost:
$150
$306 6,381 - - - - - - - - $306
6,381
kWh
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$415,115
Cost:
$397,350
$274,979 5,723,058 $58,368 - $13,900 820 $64,363 - $3,505 - $274,979
5,723,058
kWh
$58,368
-
$
$13,900
820
MMBtu
$64,363
-
$
$3,505
-
$
TOTAL IMPLEMENTED Savings:
$270,285
Cost:
$126,400
$174,961 3,639,327 $58,368 - - - $36,956 - - - $174,961
3,639,327
kWh
$58,368
-
$
-
-
MMBtu
$36,956
-
$
-
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Fees Natural Gas Administrative Changes Primary Raw Material Electricity Usage Electricity Fees Natural Gas Administrative Changes Primary Raw Material