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IAC Assessment: UD0758
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IAC Assessment: UD0758
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IAC Center University of Dayton
Assessment Year 2007
Principal Product Heavy Capacity Scales
NAICS 333997 - Scale and Balance Manufacturing
SIC 3596 - Scales And Balances, Exc. Laboratory
Sales <$500,000
# of Employees 135
Plant Area (Sq.Ft.) 101,000
Annual Production 3,000 Pieces
Production Hrs. Annual 5,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $231,805 3,321,600 kWh $0.07
Electricity Demand $127,454 764 kW-months/year $166.82
Electricity Fees $10,402 - $ -
Natural Gas $143,447 9,268 MMBtu $15.48
TOTAL ENERGY COSTS $518,345
RECOMMENDED SAVINGS* $90,779 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,735
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.7314 REDUCE VENTILATION AIR Savings:
$24,896
Cost:
-
- - - - - - $24,896 1,608 - - -
-
kWh
-
-
kW-months/year
-
-
$
$24,896
1,608
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,028
Cost:
$36,900
$5,821 207,900 $7,449 499 - - - - $(-242) - $5,821
207,900
kWh
$7,449
499
kW-months/year
-
-
$
-
-
MMBtu
$(-242)
-
$
03: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$12,438
Cost:
-
- - $12,438 - - - - - - - -
-
kWh
$12,438
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$10,225
Cost:
$15,000
- - - - $10,225 - - - - - -
-
kWh
-
-
kW-months/year
$10,225
-
$
-
-
MMBtu
-
-
$
05: 2.2212 USE MINIMUM SAFE OVEN VENTILATION Savings:
$9,717
Cost:
$595
- - - - - - $9,717 628 - - -
-
kWh
-
-
kW-months/year
-
-
$
$9,717
628
MMBtu
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,786
Cost:
-
- - - - - - $7,786 503 - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,786
503
MMBtu
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,657
Cost:
-
$797 28,125 - - - - $4,860 314 - - $797
28,125
kWh
-
-
kW-months/year
-
-
$
$4,860
314
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,876
Cost:
$2,500
$2,072 74,000 $1,804 120 - - - - - - $2,072
74,000
kWh
$1,804
120
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$992
Cost:
$3,000
- - - - $992 - - - - - -
-
kWh
-
-
kW-months/year
$992
-
$
-
-
MMBtu
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$876
Cost:
$144
$245 8,750 $631 42 - - - - - - $245
8,750
kWh
$631
42
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$538
Cost:
-
$538 19,200 - - - - - - - - $538
19,200
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
12: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$430
Cost:
-
$430 15,300 - - - - - - - - $430
15,300
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
13: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$320
Cost:
$200
$140 5,000 $180 12 - - - - - - $140
5,000
kWh
$180
12
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$90,779
Cost:
$58,339
$10,043 358,275 $22,502 673 $11,217 - $47,259 3,053 $(-242) - $10,043
358,275
kWh
$22,502
673
kW-months/year
$11,217
-
$
$47,259
3,053
MMBtu
$(-242)
-
$
TOTAL IMPLEMENTED Savings:
$35,735
Cost:
$2,644
$3,544 126,175 $2,435 162 - - $29,756 1,922 - - $3,544
126,175
kWh
$2,435
162
kW-months/year
-
-
$
$29,756
1,922
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes