Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2007 |
| Principal Product | Zinc and Aluminum Die Casting |
| NAICS | 331523 - Nonferrous Metal Die-Casting Foundries |
| SIC | 3363 - Aluminum Die-castings |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 300 |
| Plant Area (Sq.Ft.) | 153,000 |
| Annual Production | 10,545,100 Pounds |
| Production Hrs. Annual | 5,880 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $620,619 | 10,535,362 | kWh | $0.06 |
| Natural Gas | $723,139 | 68,096 | MMBtu | $10.62 |
| TOTAL ENERGY COSTS | $1,343,758 | |||
| RECOMMENDED SAVINGS* | $147,237 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $130,058 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM |
Savings: $56,539 Cost: $15,760 |
- | - | - | - | $56,539 | 5,324 | - | - |
- - kWh |
- - kW-months/year |
$56,539 5,324 MMBtu |
- - $ |
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| 02: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING |
Savings: $26,967 Cost: $130,000 |
- | - | - | - | $26,967 | 2,540 | - | - |
- - kWh |
- - kW-months/year |
$26,967 2,540 MMBtu |
- - $ |
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| 03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $18,895 Cost: $660 |
$9,675 | 333,600 | $9,220 | 55 | - | - | - | - |
$9,675 333,600 kWh |
$9,220 55 kW-months/year |
- - MMBtu |
- - $ |
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| 04: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS |
Savings: $15,090 Cost: $93,600 |
- | - | - | - | $15,090 | 1,421 | - | - |
- - kWh |
- - kW-months/year |
$15,090 1,421 MMBtu |
- - $ |
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| 05: 2.2514 COVER OPEN TANKS |
Savings: $12,478 Cost: $1,243 |
- | - | - | - | $12,478 | 1,175 | - | - |
- - kWh |
- - kW-months/year |
$12,478 1,175 MMBtu |
- - $ |
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| 06: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS |
Savings: $4,701 Cost: $4,500 |
- | - | - | - | $4,701 | 443 | - | - |
- - kWh |
- - kW-months/year |
$4,701 443 MMBtu |
- - $ |
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| 07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $4,079 Cost: $11,000 |
$1,970 | 67,914 | $1,915 | 12 | - | - | $194 | - |
$1,970 67,914 kWh |
$1,915 12 kW-months/year |
- - MMBtu |
$194 - $ |
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| 08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $2,582 Cost: $2,000 |
$1,322 | 45,600 | $1,260 | 8 | - | - | - | - |
$1,322 45,600 kWh |
$1,260 8 kW-months/year |
- - MMBtu |
- - $ |
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| 09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $2,368 Cost: - |
- | - | - | - | $2,368 | 223 | - | - |
- - kWh |
- - kW-months/year |
$2,368 223 MMBtu |
- - $ |
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| 10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,258 Cost: $1,325 |
$644 | 22,200 | $614 | 4 | - | - | - | - |
$644 22,200 kWh |
$614 4 kW-months/year |
- - MMBtu |
- - $ |
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| 11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $1,025 Cost: - |
$507 | 17,501 | $518 | 3 | - | - | - | - |
$507 17,501 kWh |
$518 3 kW-months/year |
- - MMBtu |
- - $ |
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| 12: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT |
Savings: $898 Cost: $1,600 |
$898 | 30,957 | - | - | - | - | - | - |
$898 30,957 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
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| 13: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED |
Savings: $357 Cost: - |
$357 | 12,348 | - | - | - | - | - | - |
$357 12,348 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
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| TOTAL RECOMMENDED |
Savings: $147,237 Cost: $261,688 |
$15,373 | 530,120 | $13,527 | 82 | $118,143 | 11,126 | $194 | - | $15,373 530,120 kWh |
$13,527 82 kW-months/year |
$118,143 11,126 MMBtu |
$194 - $ |
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| TOTAL IMPLEMENTED |
Savings: $130,058 Cost: $255,945 |
$15,373 | 530,120 | $13,527 | 82 | $100,964 | 9,508 | $194 | - | $15,373 530,120 kWh |
$13,527 82 kW-months/year |
$100,964 9,508 MMBtu |
$194 - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||