Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2007 |
| Principal Product | aluminum extruded products |
| NAICS | 331318 - Other Aluminum Rolling, Drawing, and Extruding |
| SIC | 3354 - Aluminum Extruded Products |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 240 |
| Plant Area (Sq.Ft.) | 1,140,170 |
| Annual Production | 200,000,000 Pounds |
| Production Hrs. Annual | 7,200 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $2,134,482 | 46,206,000 | kWh | $0.05 |
| Natural Gas | $5,390,091 | 702,737 | MMBtu | $7.67 |
| TOTAL ENERGY COSTS | $7,524,573 | |||
| RECOMMENDED SAVINGS* | $2,533,946 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $193,242 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $832,000 Cost: $400,000 |
- | - | - | - | $832,000 | 108,500 | - | - |
- - kWh |
- - kW-months/year |
$832,000 108,500 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $942,000 Cost: $520,000 |
- | - | - | - | $942,000 | 122,900 | - | - |
- - kWh |
- - kW-months/year |
$942,000 122,900 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY |
Savings: $306,000 Cost: $20,000 |
- | - | - | - | $306,000 | 40,000 | - | - |
- - kWh |
- - kW-months/year |
$306,000 40,000 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $164,851 Cost: $140,000 |
- | - | - | - | $164,851 | 21,493 | - | - |
- - kWh |
- - kW-months/year |
$164,851 21,493 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $78,420 Cost: $279,770 |
$44,183 | 1,840,954 | $30,529 | 256 | - | - | $3,708 | - |
$44,183 1,840,954 kWh |
$30,529 256 kW-months/year |
- - MMBtu |
$3,708 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER |
Savings: $57,000 Cost: $30,000 |
- | - | - | - | $57,000 | 7,400 | - | - |
- - kWh |
- - kW-months/year |
$57,000 7,400 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM |
Savings: $40,000 Cost: $1,100 |
- | - | - | - | $40,000 | 5,200 | - | - |
- - kWh |
- - kW-months/year |
$40,000 5,200 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $35,800 Cost: $20,000 |
$35,800 | 1,491,840 | - | - | - | - | - | - |
$35,800 1,491,840 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $26,203 Cost: $10,000 |
- | - | - | - | $26,203 | 3,416 | - | - |
- - kWh |
- - kW-months/year |
$26,203 3,416 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $24,343 Cost: $85,140 |
$16,231 | 676,305 | $7,281 | 61 | - | - | $831 | - |
$16,231 676,305 kWh |
$7,281 61 kW-months/year |
- - MMBtu |
$831 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $12,564 Cost: $19,275 |
$7,430 | 309,600 | $5,134 | 43 | - | - | - | - |
$7,430 309,600 kWh |
$5,134 43 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $6,135 Cost: - |
$3,628 | 151,200 | $2,507 | 21 | - | - | - | - |
$3,628 151,200 kWh |
$2,507 21 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $2,806 Cost: $6,000 |
$2,806 | 116,928 | - | - | - | - | - | - |
$2,806 116,928 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $2,115 Cost: - |
$1,279 | 53,280 | $836 | 7 | - | - | - | - |
$1,279 53,280 kWh |
$836 7 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 15: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $2,068 Cost: $2,130 |
$1,210 | 50,400 | $858 | 7 | - | - | - | - |
$1,210 50,400 kWh |
$858 7 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 16: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $1,641 Cost: $6,210 |
$1,641 | 68,377 | - | - | - | - | - | - |
$1,641 68,377 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $2,533,946 Cost: $1,539,625 |
$114,208 | 4,758,884 | $47,145 | 395 | $2,368,054 | 308,909 | $4,539 | - | $114,208 4,758,884 kWh |
$47,145 395 kW-months/year |
$2,368,054 308,909 MMBtu |
$4,539 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $193,242 Cost: $405,285 |
$104,923 | 4,371,979 | $43,780 | 367 | $40,000 | 5,200 | $4,539 | - | $104,923 4,371,979 kWh |
$43,780 367 kW-months/year |
$40,000 5,200 MMBtu |
$4,539 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||