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IAC Assessment: UD0773
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IAC Assessment: UD0773
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IAC Center University of Dayton
Assessment Year 2008
Principal Product Ductile iron castings
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 98
Plant Area (Sq.Ft.) 50,875
Annual Production 36,000 Tons
Production Hrs. Annual 8,400
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,787,124 33,388,400 kWh $0.05
Natural Gas $277,204 37,375 MMBtu $7.42
TOTAL ENERGY COSTS $2,064,328
RECOMMENDED SAVINGS* $194,126 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $111,995
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$79,805
Cost:
$20,000
$64,512 2,016,000 $15,293 240 - - - - $64,512
2,016,000
kWh
$15,293
240
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$32,919
Cost:
$21,000
$26,611 831,600 $6,308 99 - - - - $26,611
831,600
kWh
$6,308
99
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2223 ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF Savings:
$22,200
Cost:
$15,000
$7,400 138,000 - - $14,800 2,000 - - $7,400
138,000
kWh
-
-
kW-months/year
$14,800
2,000
MMBtu
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$16,500
Cost:
$30,000
$16,500 305,000 - - - - - - $16,500
305,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,532
Cost:
$9,125
$11,370 355,320 $2,695 42 - - $1,467 - $11,370
355,320
kWh
$2,695
42
kW-months/year
-
-
MMBtu
$1,467
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,125
Cost:
$26,824
$8,185 255,771 $1,940 30 - - - - $8,185
255,771
kWh
$1,940
30
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,990
Cost:
-
$9,990 312,135 - - - - - - $9,990
312,135
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$4,322
Cost:
$500
$3,494 109,200 $828 13 - - - - $3,494
109,200
kWh
$828
13
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,733
Cost:
-
$2,209 69,030 $524 8 - - - - $2,209
69,030
kWh
$524
8
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$194,126
Cost:
$122,449
$150,271 4,392,056 $27,588 432 $14,800 2,000 $1,467 - $150,271
4,392,056
kWh
$27,588
432
kW-months/year
$14,800
2,000
MMBtu
$1,467
-
$
TOTAL IMPLEMENTED Savings:
$111,995
Cost:
$35,000
$81,902 2,466,135 $15,293 240 $14,800 2,000 - - $81,902
2,466,135
kWh
$15,293
240
kW-months/year
$14,800
2,000
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes