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IAC Assessment: UD0775
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IAC Assessment: UD0775
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IAC Center University of Dayton
Assessment Year 2008
Principal Product Tooling for Foundries (Wood, Metal, and Plastic)
NAICS 333511 - Industrial Mold Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $1,000,000-$5,000,000
# of Employees 12
Plant Area (Sq.Ft.) 10,000
Annual Production 360 Pieces
Production Hrs. Annual 2,200
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $10,294 86,134 kWh $0.12
Natural Gas $6,543 516 MMBtu $12.68
TOTAL ENERGY COSTS $16,837
RECOMMENDED SAVINGS* $3,064 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,860
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$690
Cost:
$2,738
$239 4,587 $348 2 - - $103 - $239
4,587
kWh
$348
2
kW-months/year
-
-
MMBtu
$103
-
$
02: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$650
Cost:
$400
- - - - $650 51 - - -
-
kWh
-
-
kW-months/year
$650
51
MMBtu
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$507
Cost:
$130
- - - - $507 40 - - -
-
kWh
-
-
kW-months/year
$507
40
MMBtu
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$416
Cost:
-
- - $416 3 - - - - -
-
kWh
$416
3
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$343
Cost:
$300
$343 6,600 - - - - - - $343
6,600
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$180
Cost:
-
$180 3,440 - - - - - - $180
3,440
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7145 INSTALL SKYLIGHTS Savings:
$101
Cost:
$2,200
$101 1,947 - - - - - - $101
1,947
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7493 USE DOUBLE OR TRIPLE GLAZED WINDOWS TO MAINTAIN HIGHER RELATIVE HUMIDITY AND TO REDUCE HEAT LOSSES Savings:
$95
Cost:
-
- - - - $95 8 - - -
-
kWh
-
-
kW-months/year
$95
8
MMBtu
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$82
Cost:
-
$31 586 $51 - - - - - $31
586
kWh
$51
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$3,064
Cost:
$5,768
$894 17,160 $815 5 $1,252 99 $103 - $894
17,160
kWh
$815
5
kW-months/year
$1,252
99
MMBtu
$103
-
$
TOTAL IMPLEMENTED Savings:
$1,860
Cost:
$3,438
$613 11,773 $399 2 $745 59 $103 - $613
11,773
kWh
$399
2
kW-months/year
$745
59
MMBtu
$103
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost