Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2008 |
| Principal Product | Aluminum Sand Castings |
| NAICS | 336350 - Motor Vehicle Transmission and Power Train Parts Manufacturing |
| SIC | 3714 - Motor Vehicle Parts And Accessories |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 218 |
| Plant Area (Sq.Ft.) | 165,000 |
| Annual Production | 2,600,000 Pieces |
| Production Hrs. Annual | 7,200 |
| Location (State) | IN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,406,906 | 18,936,000 | kWh | $0.07 |
| Natural Gas | $1,400,000 | 175,000 | MMBtu | $8.00 |
| TOTAL ENERGY COSTS | $2,841,991 | |||
| RECOMMENDED SAVINGS* | $352,859 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $79,149 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM |
Savings: $65,320 Cost: - |
- | - | - | - | $65,320 | 9,165 | - | - |
- - kWh |
- - kW-months/year |
$65,320 9,165 MMBtu |
- - $ |
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| 02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $48,929 Cost: $1,000 |
$39,017 | 768,768 | $9,912 | 88 | - | - | - | - |
$39,017 768,768 kWh |
$9,912 88 kW-months/year |
- - MMBtu |
- - $ |
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| 03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT |
Savings: $47,472 Cost: $6,525 |
- | - | - | - | $47,472 | 5,934 | - | - |
- - kWh |
- - kW-months/year |
$47,472 5,934 MMBtu |
- - $ |
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| 04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $39,691 Cost: - |
$27,658 | 512,179 | $10,030 | 71 | - | - | $2,003 | - |
$27,658 512,179 kWh |
$10,030 71 kW-months/year |
- - MMBtu |
$2,003 - $ |
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| 05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $38,304 Cost: $20,000 |
- | - | - | - | $38,304 | 4,788 | - | - |
- - kWh |
- - kW-months/year |
$38,304 4,788 MMBtu |
- - $ |
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| 06: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING |
Savings: $30,220 Cost: - |
- | - | - | - | $30,220 | 3,777 | - | - |
- - kWh |
- - kW-months/year |
$30,220 3,777 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7314 REDUCE VENTILATION AIR |
Savings: $26,630 Cost: $160,000 |
$5,534 | 102,482 | - | - | $21,096 | 2,637 | - | - |
$5,534 102,482 kWh |
- - kW-months/year |
$21,096 2,637 MMBtu |
- - $ |
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| 08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $22,000 Cost: - |
$16,783 | 310,800 | $5,217 | 37 | - | - | - | - |
$16,783 310,800 kWh |
$5,217 37 kW-months/year |
- - MMBtu |
- - $ |
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| 09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $18,675 Cost: $45,000 |
$8,100 | 150,000 | $10,575 | 75 | - | - | - | - |
$8,100 150,000 kWh |
$10,575 75 kW-months/year |
- - MMBtu |
- - $ |
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| 10: 2.714 Hardware |
Savings: $8,341 Cost: $29,290 |
$4,577 | 84,762 | $3,348 | 24 | - | - | $416 | - |
$4,577 84,762 kWh |
$3,348 24 kW-months/year |
- - MMBtu |
$416 - $ |
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| 11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $5,999 Cost: $7,312 |
$5,999 | 111,088 | - | - | - | - | - | - |
$5,999 111,088 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
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| 12: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $1,278 Cost: - |
$975 | 18,060 | $303 | 2 | - | - | - | - |
$975 18,060 kWh |
$303 2 kW-months/year |
- - MMBtu |
- - $ |
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| TOTAL RECOMMENDED |
Savings: $352,859 Cost: $269,127 |
$108,643 | 2,058,139 | $39,385 | 297 | $202,412 | 26,301 | $2,419 | - | $108,643 2,058,139 kWh |
$39,385 297 kW-months/year |
$202,412 26,301 MMBtu |
$2,419 - $ |
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| TOTAL IMPLEMENTED |
Savings: $79,149 Cost: $1,000 |
$39,017 | 768,768 | $9,912 | 88 | $30,220 | 3,777 | - | - | $39,017 768,768 kWh |
$9,912 88 kW-months/year |
$30,220 3,777 MMBtu |
- - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||