Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2008 |
| Principal Product | Animal Feed |
| NAICS | 311119 - Other Animal Food Manufacturing |
| SIC | 2048 - Prepared Feeds, Nec |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 72 |
| Plant Area (Sq.Ft.) | 125,000 |
| Annual Production | 85,000 Tons |
| Production Hrs. Annual | 7,200 |
| Location (State) | IN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $451,458 | 8,552,250 | kWh | $0.05 |
| Natural Gas | $864,138 | 117,143 | MMBtu | $7.38 |
| TOTAL ENERGY COSTS | $1,346,721 | |||
| RECOMMENDED SAVINGS* | $134,609 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $24,355 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $31,350 Cost: $8,290 |
- | - | - | - | $31,350 | 4,145 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$31,350 4,145 MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2127 FLASH CONDENSATE TO PRODUCE LOWER PRESSURE STEAM |
Savings: $28,671 Cost: $23,190 |
- | - | - | - | $27,500 | 3,733 | - | - | - | - | $1,171 | - |
- - kWh |
- - kW-months/year |
$27,500 3,733 MMBtu |
- - $ |
- - $ |
$1,171 - Tgal |
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| 03: 2.2223 ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF |
Savings: $14,100 Cost: $18,000 |
- | - | - | - | $1,600 | 217 | - | - | $12,500 | - | - | - |
- - kWh |
- - kW-months/year |
$1,600 217 MMBtu |
- - $ |
$12,500 - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED |
Savings: $12,693 Cost: $7,000 |
- | - | - | - | $12,162 | 1,648 | - | - | - | - | $531 | - |
- - kWh |
- - kW-months/year |
$12,162 1,648 MMBtu |
- - $ |
- - $ |
$531 - Tgal |
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| 05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $12,375 Cost: $30,000 |
- | - | - | - | $12,375 | 1,677 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$12,375 1,677 MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION |
Savings: $6,428 Cost: $4,000 |
- | - | - | - | - | - | - | - | - | - | $6,428 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
$6,428 - Tgal |
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| 07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $5,689 Cost: - |
- | - | - | - | $5,689 | 771 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$5,689 771 MMBtu |
- - $ |
- - $ |
- - Tgal |
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| 08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $5,293 Cost: $10,770 |
$2,769 | 86,530 | $2,160 | 11 | - | - | $364 | - | - | - | - | - |
$2,769 86,530 kWh |
$2,160 11 kW-months/year |
- - MMBtu |
$364 - $ |
- - $ |
- - Tgal |
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| 09: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS |
Savings: $4,058 Cost: $700 |
- | - | - | - | $3,871 | 524 | - | - | - | - | $187 | - |
- - kWh |
- - kW-months/year |
$3,871 524 MMBtu |
- - $ |
- - $ |
$187 - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $3,382 Cost: $12,224 |
$3,382 | 105,677 | - | - | - | - | - | - | - | - | - | - |
$3,382 105,677 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $2,749 Cost: $1,500 |
$1,475 | 46,080 | $1,274 | 6 | - | - | - | - | - | - | - | - |
$1,475 46,080 kWh |
$1,274 6 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
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| 12: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED |
Savings: $2,587 Cost: $950 |
- | - | - | - | $1,904 | 258 | - | - | - | - | $683 | - |
- - kWh |
- - kW-months/year |
$1,904 258 MMBtu |
- - $ |
- - $ |
$683 - Tgal |
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| 13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $5,234 Cost: $1,000 |
$2,810 | 87,840 | $2,424 | 12 | - | - | - | - | - | - | - | - |
$2,810 87,840 kWh |
$2,424 12 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $134,609 Cost: $117,624 |
$10,436 | 326,127 | $5,858 | 29 | $96,451 | 12,973 | $364 | - | $12,500 | - | $9,000 | - | $10,436 326,127 kWh |
$5,858 29 kW-months/year |
$96,451 12,973 MMBtu |
$364 - $ |
$12,500 - $ |
$9,000 - Tgal |
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| TOTAL IMPLEMENTED |
Savings: $24,355 Cost: $12,000 |
$2,810 | 87,840 | $2,424 | 12 | $12,162 | 1,648 | - | - | - | - | $6,959 | - | $2,810 87,840 kWh |
$2,424 12 kW-months/year |
$12,162 1,648 MMBtu |
- - $ |
- - $ |
$6,959 - Tgal |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||