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IAC Assessment: UD0781
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IAC Assessment: UD0781
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IAC Center University of Dayton
Assessment Year 2008
Principal Product paper paint labels
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2752 - Commercial Printing, Lithographic
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 198,000
Annual Production 130,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $216,250 3,832,360 kWh $0.06
Natural Gas $41,674 4,369 MMBtu $9.54
TOTAL ENERGY COSTS $275,523
RECOMMENDED SAVINGS* $50,017 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,820
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$15,217
Cost:
$4,000
$7,118 284,705 - - $8,099 849 $7,118
284,705
kWh
-
-
kW-months/year
$8,099
849
MMBtu
02: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$9,566
Cost:
$5,000
$570 22,791 - - $8,996 943 $570
22,791
kWh
-
-
kW-months/year
$8,996
943
MMBtu
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$6,695
Cost:
$2,100
- - - - $6,695 6,695 -
-
kWh
-
-
kW-months/year
$6,695
6,695
MMBtu
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,559
Cost:
$9,000
$6,559 - - - - - $6,559
-
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,285
Cost:
-
$735 29,400 $550 4 - - $735
29,400
kWh
$550
4
kW-months/year
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,285
Cost:
-
$735 29,400 $550 4 - - $735
29,400
kWh
$550
4
kW-months/year
-
-
MMBtu
07: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$2,508
Cost:
$5,000
- - - - $2,508 263 -
-
kWh
-
-
kW-months/year
$2,508
263
MMBtu
08: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,162
Cost:
$2,800
$2,162 15,952 - - - - $2,162
15,952
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,146
Cost:
$1,068
- - - - $2,146 225 -
-
kWh
-
-
kW-months/year
$2,146
225
MMBtu
10: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$1,794
Cost:
-
$1,008 40,320 $786 12 - - $1,008
40,320
kWh
$786
12
kW-months/year
-
-
MMBtu
11: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$800
Cost:
-
- - - - $800 84 -
-
kWh
-
-
kW-months/year
$800
84
MMBtu
TOTAL RECOMMENDED Savings:
$50,017
Cost:
$28,968
$18,887 422,568 $1,886 20 $29,244 9,059 $18,887
422,568
kWh
$1,886
20
kW-months/year
$29,244
9,059
MMBtu
TOTAL IMPLEMENTED Savings:
$26,820
Cost:
$22,868
$11,034 108,463 $1,336 16 $14,450 1,515 $11,034
108,463
kWh
$1,336
16
kW-months/year
$14,450
1,515
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas