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IAC Assessment: UD0785
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IAC Assessment: UD0785
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IAC Center University of Dayton
Assessment Year 2008
Principal Product Pork Rinds
NAICS 311612 - Meat Processed from Carcasses
SIC 2013 - Sausages And Other Prepared Meats
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 100,000
Annual Production 31,100,000 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $373,708 6,838,728 kWh $0.05
Natural Gas $1,735,598 173,712 MMBtu $9.99
TOTAL ENERGY COSTS $2,109,306
RECOMMENDED SAVINGS* $367,880 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $86,941
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$199,480
Cost:
$23,400
- - - - - - $199,480 19,968 -
-
kWh
-
-
kW-months/year
-
-
$
$199,480
19,968
MMBtu
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$66,859
Cost:
$121,500
- - - - - - $66,859 6,692 -
-
kWh
-
-
kW-months/year
-
-
$
$66,859
6,692
MMBtu
03: 2.1224 REPLACE BOILER Savings:
$54,105
Cost:
$88,560
- - - - - - $54,105 5,416 -
-
kWh
-
-
kW-months/year
-
-
$
$54,105
5,416
MMBtu
04: 2.2514 COVER OPEN TANKS Savings:
$13,767
Cost:
$55,000
- - - - - - $13,767 1,378 -
-
kWh
-
-
kW-months/year
-
-
$
$13,767
1,378
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,828
Cost:
$98,908
$5,832 216,000 $5,996 36 - - - - $5,832
216,000
kWh
$5,996
36
kW-months/year
-
-
$
-
-
MMBtu
06: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$5,484
Cost:
$640
- - - - - - $5,484 549 -
-
kWh
-
-
kW-months/year
-
-
$
$5,484
549
MMBtu
07: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$4,742
Cost:
$5,924
$4,742 175,651 - - - - - - $4,742
175,651
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,606
Cost:
-
- - - - - - $3,606 361 -
-
kWh
-
-
kW-months/year
-
-
$
$3,606
361
MMBtu
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,317
Cost:
$4,500
- - - - $3,317 - - - -
-
kWh
-
-
kW-months/year
$3,317
-
$
-
-
MMBtu
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,512
Cost:
$1,000
$2,025 75,012 $1,487 9 - - - - $2,025
75,012
kWh
$1,487
9
kW-months/year
-
-
$
-
-
MMBtu
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,180
Cost:
-
$680 25,200 $500 3 - - - - $680
25,200
kWh
$500
3
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$367,880
Cost:
$399,432
$13,279 491,863 $7,983 48 $3,317 - $343,301 34,364 $13,279
491,863
kWh
$7,983
48
kW-months/year
$3,317
-
$
$343,301
34,364
MMBtu
TOTAL IMPLEMENTED Savings:
$86,941
Cost:
$227,332
$12,599 466,663 $7,483 45 - - $66,859 6,692 $12,599
466,663
kWh
$7,483
45
kW-months/year
-
-
$
$66,859
6,692
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas